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PlasticPower's 00 SL2 Turbo V2

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  • PlasticPower's 00 SL2 Turbo V2

    Yes, time for a new thread. New build coming up.
    The goal is 300 whp. Though at first, since it's going to be a daily driver, I will aim for a smaller 220-250 whp until I get a solid tune down. It will also be done right, with chinese parts. It will look good and work as good as it looks and it's going to be reliable.






















    Engine:
    - Teb's/IICEman's old engine
    - Crower Rods
    - JE Pistons, stock bore, 8.5:1 CR
    - 2000 crank and girdle
    - Balanced to 9k RPM
    - ARP head studs
    - Fully rebuilt bottom end
    - Huge P&P head
    - Stock cams
    - .060 valve spring shims
    - High temp valve seals
    - Rebuilt lifters

    Turbo setup:
    - New big T3/T4 turbo
    - Modified tubular 1G DSM manifold
    - BEEFY 38mm wastegate (7 psi spring)
    - Atmosphere WG dump pipe
    - Black 2.5" powdercoated intercooler piping
    - TurboXS type S BOV
    - GSI TB
    - CX Racing intercooler
    - Golden Eagle vacuum block
    - Custom 2.5" downpipe
    - OBX needle-valve MBC
    - Intercooler water spray

    Misc parts:
    - OBX thicker spark plug wires
    - New coils
    - New clutch hydraulics
    - Borg Warner "Brute Force" Stage 2 clutch
    - MP3 tranny with new shift cables and short shifter
    - New OEM radiator
    - New radiator hoses and coolant tank
    - Re-wired wiring (so it doesn't look like ass)
    - Two slim cooling fans
    - Modified thermostat (opens sooner)
    - Full 2.5" exhaust with cat delete
    - Deleted A/C
    - Cherrybomb resonator
    - Magnaflow muffler (nice quiet ride)
    - Ractive catch can
    - DSM PCV check valve
    - 225 lph Walbro pump
    - 30# Volvo injectors (for now)

    Suspension:
    - Aerospeed coilovers
    - Dunlop tires
    - 17" IKON rims
    - Drilled/Slotted rotors
    - Ceramic pads
    - SDA dogbones
    - Ground Pounder TAM

    Electronics/EMS:
    - Megasquirt-I PCB3.0
    - Full fuel and spark control
    - Glowshift mech boost gauge
    - Glowshift electric EGT gauge
    - Glowshift electric oil pressure gauge
    - AEM UEGO Wideband O2
    - Timex digital water temp gauge
    - Manual cooling fan override

    Interior:
    - Vue cluster
    - Matching reverse glow gauges
    - Full red LED conversion
    - Black leather bucket seats in front
    - Black leather 1st gen coupe seats in back
    - Black door panels from 2ng gen SL2
    - Short shifter
    - RedlineGoods custom armrest, ebrake and shift boots

    Exterior:
    - De-stickered
    - Buffed and touched up arctic white paint
    - 20% tint all around
    - Small chin spoiler/splitter
    - Painted skirts
    - HALOZ
    - Projector headlights
    - Rims, lowered
    - Shiny muffler with stainless steel tip
    - Black emblems

    Audio:
    - Clarion 230 Watt RMS deck
    - Infinity component speakers
    - Pioneer 800 Watt RMS monoblock amp
    - Pioneer 12" woofer
    - Bandpass enclosure
    - XM Radio receiver
    - Fat ebay capacitor

    Alright that seems about it.

    MAX deadline for completion: September 10th
    Goal: make it feel like a stock boosted production car that's fast as fuck and is somewhat luxury and reliable. Idiot proof so anyone can get in and drive. Daily driver to work and school. Did I mention RELIABLE? Do it once, make it run for a few years.

    Engine arrives on the 25th of July.
    Turbo arrives on the 29th of July.

    Status as of July 24th: everything is disconnected and the old engine is ready to be pulled out. Tons of parts in the mail.
    2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

  • #2
    Re: PlasticPower's 2000 SL2 Turbo build V2

    Hahaha...damn kids [img]{SMILIES_PATH}/icon_razz.gif[/img]

    Comment


    • #3
      Re: PlasticPower's 2000 SL2 Turbo build V2

      yeah no shit. you need to add a walbro to that list if you are aiming more than 200
      sigpic

      Comment


      • #4
        Re: PlasticPower's 2000 SL2 Turbo build V2

        +1 to new fuel pump!

        Comment


        • #5
          Re: PlasticPower's 2000 SL2 Turbo build V2

          oops, already have a walbro! i knew i was forgetting something
          2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

          Comment


          • #6
            Re: PlasticPower's 2000 SL2 Turbo build V2

            UPDATE 07/27/2008
            Cylinder leakdown test.

            Teb notified me it might need a valvejob, but should run the way it is. Well, teb was dead on. I had a few nasty surprizes actually:

            Surprize #1: cylinder leakage test results (in %) 5-25-25-5
            So basically cylinders 2 and 3 are leaking out the exhaust valves. We even took the cams off to make sure the valves were fully closed. 1 and 4 were great, but the other two leaked A LOT so definitely going to do a valve job on it.

            Surprize #2: the cams are scored. That made me really uneasy. I hope there isn't any more scoring anywhere else and I just hope these cams were scored before they were put in this engine.

            Surprize #3: the timing chain cover basically fell to pieces before I was able to do anything with it. Need a new timing chain cover. That shit sucked. It was damaged in places where the shippers couldn't touch it (like around the crank pulley). I hope there aren't other things I'm not aware of yet. The guides on the bellhousing were all weird too.


            Good news: Well the good news is that, though it's still unclear if I will discover something new in the bottom end, that part of the engine seems pretty good. Very minimal leakage past the pistons (5% assuming the engine is basically dry and cold). The timing chain components look brand new and the engine is super clean inside.

            I am wondering though, why the valve job wasn't done if the head and the block appear brand spanking new?

            Oh, and I'm putting the stock cams back in.

            I guess this wasn't UNexpected. Teb notified me that it's definitely going to need a valve job. And it does. Other than that, everything else looks great so far! Gonna need that new timing chain cover though. And might as well get a nicer valve cover while I'm at it.
            2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

            Comment


            • #7
              Re: PlasticPower's 2000 SL2 Turbo build V2

              and with the cams? to me i hope!

              Comment


              • #8
                Re: PlasticPower's 2000 SL2 Turbo build V2

                Phrases in this thread that CANNOT work together.
                -------------------------------------------------------

                "It will also be done right, with chinese parts."

                - Aerospeed coilovers
                --and--
                luxury


                other than that...id go with a 3" downpipe
                but good luck
                Black 2006 Cobalt SS/SC
                ZZP | GMPP |EBC |GM Stg2

                Comment


                • #9
                  Re: PlasticPower's 2000 SL2 Turbo build V2

                  god will people give me a break about the chinese parts until i actually test them out?

                  Jason, the cams are actually N/A cams from what I understand. Gude is the brand. They will supposedly suck for boost.
                  2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

                  Comment


                  • #10
                    Re: PlasticPower's 2000 SL2 Turbo build V2

                    have you contacted Ian about his cams? Iknow it might not becheapbut worth the extrapinch. if worse comestoworsedoadual intakecam setup

                    *godamn spacebar works half the freakintime
                    sigpic

                    Comment


                    • #11
                      Re: PlasticPower's 2000 SL2 Turbo build V2

                      i heard the dual intake cam setup isn't exactly the best for boost?
                      not sure if i want any kind of cam in it at the moment. this is going to be mainly a daily driver. i need good low-end torque.
                      the extra 20 hp i might pick up from cams at this moment will just be compensated with higher boost and i will be adding a water injection setup that will kick in around 7 psi.
                      2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

                      Comment


                      • #12
                        Re: PlasticPower's 2000 SL2 Turbo build V2

                        Originally posted by PlasticPower8500
                        i heard the dual intake cam setup isn't exactly the best for boost?
                        dude, you heard that from me........... (lack of one buttom means no exclamation mark)


                        It raised the EGTsalittle but it aint too bad, besides you are controlling spark right? that should make it better. (not the campart, the egt part
                        sigpic

                        Comment


                        • #13
                          Re: PlasticPower's 2000 SL2 Turbo build V2

                          i got spark control, yes, but does it really make any difference? i'd rather not have to mess with it right now. this head is ported and polished pretty well, i think that will be enough. i really don't plan on pushing this engine anywhere near it's full capacity for a long time, i need reliability and around 250 whp to stay happy
                          2000 SL2 5 speed, boosted, meth injected, parted out...268whp & 254wtq (stock pump maxed out)..

                          Comment


                          • #14
                            Re: PlasticPower's 2000 SL2 Turbo build V2

                            oh so these arent the turbo cams from Teb/chris? i'm guessing these got sold seperatley from his part out. [img]{SMILIES_PATH}/sad.gif[/img]

                            Comment


                            • #15
                              Re: PlasticPower's 2000 SL2 Turbo build V2

                              send some stock cams to ian for a regrind.......not hard
                              <br /><br />I wont bow to something that I've never seen..........I can't believe in something that doesn't believe in me....I'm not blood of your blood.....I'm no son of your god...I'm have no faith in your faith, still I find salvation<br /><br />[quote author="omgitselvisc"]im vinny's bitch i guess lol[/quote]

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