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  • S-Series Torque Specifications and Service Limits.

    See Below
    Last edited by Donnie; 03-01-2011, 06:21 AM.
    Sixthsphere.com Owner
    2016 Honda Fit
    2002 Saturn SL1 - RHD
    2002 GMC Sierra 2500HD Duramax

  • #2
    Re: Service Limit Article?


    3rd gen S series


    Design Specifications (SOHC [L24]/DOHC [LL0]) ITEM
    SPECIFICATIONS
    SPECIFICATIONS

    Type -- SOHC (L24)
    Water Cooled -- 4 Cycle SOHC

    Type -- DOHC (LL0)
    Water Cooled -- 4 Cycle DOHC

    Cylinder Arrangement
    4 Cycle Inline, Transverse

    Bore and Stroke
    82.0 mm x 90.0 mm

    (3.2 in. x 3.5 in.)

    Compression Ratio
    SOHC (L24) - 9.3:1

    DOHC (LL0) - 9.5:1

    Displacement
    1.9 liter (116 cu. in.)

    Valve Train -- SOHC (L24)
    2 Valves Per Cylinder -- SOHC

    Valve Train -- DOHC (LL0)
    4 Valves Per Cylinder -- DOHC

    Lubrication System
    Pressure Feed

    Fuel System
    Unleaded Grade Gasoline,

    87 Octane (R+M) Divided by 2

    Engine Net Weight

    (No accessories)
    SOHC (L24)

    DOHC (LL0)
    89.223 kg 196.74 lb.

    99.872 kg 220.22 lb.

    Engine Block (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Cylinder Block

    Top Side of Main Bearing Bore to Deck
    189.26 mm
    7.4511 in. min.
    189.26 mm
    7.4511 in. min.

    Longitudinal Deck Warpage
    0.080 mm
    0.0031 in.
    0.10 mm
    0.0040 in. max.

    Transverse Deck Warpage
    0.024 mm
    0.0009 in.
    0.05 mm
    0.0020 in. max.

    Bore Diameter (Middle)

    (Bore No. 2, 3)
    81.990-82.010 mm
    3.2280-3.2287 in.
    82.035 mm
    3.2297 in. max.

    (Bore No.1, 4)
    82.000-82.020 mm
    3.2283-3.2291 in.
    82.045 mm
    3.2301 in. max.

    Re-boring Limit
    --
    --
    0.40 mm
    0.0157 in. max.

    Bore Taper
    0.010 mm
    0.0004 in.
    0.050 mm
    0.0020 in. max.

    Bore Out-of-Round
    0.010 mm
    0.0004 in.
    0.050 mm
    0.0020 in. max.

    Liner Height Depth
    Flush
    Flush
    + 0.013 mm
    + 0.0005 in. max.

    Piston

    Piston Protrusion above Deck
    0.300 mm
    0.0118 in. max.
    0.379 mm
    0.0149 in. max.

    Piston Protrusion below Deck
    0.066 mm
    0.0026 in. max.
    0.145 mm
    0.0057 in. max.

    Skirt Outer Diameter

    (at 5 mm [0.20 in.]

    from bottom of piston)
    81.966-81.992 mm
    3.2270-3.2280 in.
    81.930 mm
    3.2280 in. min.

    Piston-to-Ring (Top)
    0.040-0.070 mm
    0.0016-0.0028 in.
    0.090 mm
    0.0035 in. max.

    Piston-to-Ring (2nd)
    0.030-0.080 mm
    0.0012-0.0031 in.
    0.080 mm
    0.0031 in. max.

    Piston Pin Bore
    19.502-19.507 mm
    0.7678-0.7680 in.
    19.510 mm
    0.7686 in. max.

    Piston Pin Diameter
    19.496-19.500 mm
    0.7676-0.7677 in.
    19.488 mm
    0.7678 in. min.

    Piston Pin Clearance
    0.002-0.011 mm
    0.0001-0.0004 in.
    0.015 mm
    0.0005 in. max.

    Cylinder Clearance

    (Bore 2 and3)
    0.000-0.044 mm
    0.0000-0.0017 in.
    0.070 mm
    0.0028 in. max.

    Cylinder Clearance

    (Bore 1 and 4)
    0.008-0.054 mm
    0.0003-0.0021 in.
    0.070 mm
    0.0028 in. max.

    Piston Ring

    Ring End Gap (Top)
    0.180-0.330 mm
    0.0071-0.0130 in.
    0.450 mm
    0.0177 in. max.

    Ring End Gap (2nd)
    0.350-0.550 mm
    0.0138-0.0216 in.
    0.650 mm
    0.0256 in. max.

    Ring End Gap (Oil)
    0.100-0.500 mm
    0.0039-0.0197 in.
    0.650 mm
    0.0256 in. max.

    Connecting Rod

    Piston Pin Bushing Diameter
    19.505-19.517 mm
    0.7679-0.7683 in.
    19.520 mm
    0.769 in. max.

    Piston Pin-to-Rod Clearance
    0.005-0.021 mm
    0.0002-0.0008 in.
    0.030 mm
    0.0012 in. max.

    Large End Bore Diameter
    50.193-50.207 mm
    1.9761-1.9767 in.
    50.207 mm
    1.9767 in. max.

    Rod Journal Oil Clearnace
    0.003-0.053 mm
    0.0001-0.0021 in.
    0.055 mm
    0.0022 in. max.

    Side Play on Crankshaft
    0.165-0.435 mm
    0.0065-0.01713 in.
    0.470 mm
    0.01850 in. max.

    Maximum Bend per 100 mm
    0.320 mm
    0.0126 in. max.
    0.320 mm
    0.0126 in. max.

    Maximum Twist per 100 mm
    0.160 mm
    0.0063 in. max.
    0.160 mm
    0.0063 in. max.

    Crankshaft

    Main Journal Clearance
    0.006-0.050 mm
    0.0002-0.002 in.
    0.055 mm
    0.0022 in. max.

    Main Journal Diameter
    56.993-57.007 mm
    2.2438-2.2444 in.
    56.990 mm
    2.2437 in. min.

    Main Taper/Out-of-Round
    0.010 mm
    0.0004 in. max.
    0.010 mm
    0.0004 in. max.

    Rod Pin Diameter
    46.990-47.010 mm
    1.8500-1.8508 in.
    46.990 mm
    1.8500 in. min.

    Rod Taper/Out-of-Round

    (Rod Journal)
    0.012 mm
    0.0004 in. max.
    0.010 mm
    0.0004 in. max.

    End Play
    0.050-0.20 mm
    0.0020-0.0079 in.
    0.25 mm
    0.0098 in. max.

    Runout
    0.050 mm
    0.0020 in. max.
    0.050 mm
    0.0020 in. max.

    Cylinder Head (SOHC[L24]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Compression (Hot)

    250 RPM (Open Throttle)
    1310 kPa
    190 psi min.
    1,241 kPa
    180 psi min.

    Cylinder Leakage (Hot)

    689 kPa (100 psi) Input
    69 kPa; 10% max.
    10 psi max.
    138 kPa; 15% max.
    20 psi max.

    Cylinder Head Warpage

    Transverse Deck
    0.03 mm
    0.0012 in. max.
    0.05 mm
    0.002 in. max.

    Longitudinal Deck
    0.07 mm
    0.0028 in. max.
    0.10 mm
    0.004 in. max.

    Intake Flange (Overall)
    0.10 mm
    0.0039 in. max.
    0.15 mm
    0.006 in. max.

    Exhaust Flange (Overall)
    0.10 mm
    0.004 in. max.
    0.15 mm
    0.006 in. max.

    Camshaft Bore (TIR)
    0.05 mm
    0.002 in. max.
    0.064 mm
    0.0025 in. max.

    Cylinder Head

    Lifter Bore Diameter

    (Intake and Exhaust)
    21.422-21.448 mm
    0.8434-0.8444 in.
    21.45 mm
    0.8445 in. max.

    Camshaft Bore Diameter
    44.475-44.500 mm
    1.7510-1.7520 in.
    44.513 mm
    1.753 in. max.

    Head Gasket Deck-to-

    Camshaft Cover Surface
    112.87-113.13 mm
    4.444-4.454 in.

    Valve Guide Bore
    11.337-11.363 mm
    0.446-0.447 in.
    11.368 mm
    0.448 in. max.

    O.S. Guide Bore
    11.587-11.613 mm
    0.456-0.457 in.
    11.613 mm
    0.457 in. max.

    Intake Manifold

    Head Flange Warpage
    0.13 mm
    0.005 in. max.
    0.20 mm
    0.008 in. max.

    Throttle Body Flange

    Warpage
    0.10 mm
    0.004 in. max.
    0.15 mm
    0.006 in. max.

    EGR Flange Warpage
    0.10 mm
    0.004 in. max.
    0.15 mm
    0.006 in. max.

    Exhaust Manifold

    Head Flange Warpage
    0.2 mm
    0.008 in. max.
    0.35 mm
    0.014 in. max.

    Down Pipe Warpage
    0.4 mm
    0.016 in. max.
    0.4 mm
    0.016 in. max.

    Camshaft

    Thrust Clearance (End Play)
    0.070-0.200 mm
    0.0028-0.0079 in.
    0.250 mm
    0.0098 in. max.

    Journal Diameter
    44.399-44.424 mm
    1.7480-1.7490 in.
    44.375 mm
    1.7470 in. min.

    Journal Oil Clearance
    0.051-0.101 mm
    0.0020-0.0040 in.
    0.138 mm
    0.0054 in. max.

    Camshaft Journal Runout (all)
    0.05 mm
    0.0020 in. max.
    0.07 mm
    0.0028 in. max.

    Camshaft Lobe Lift Rise

    (Intake and Exhaust)
    6.428-6.493 mm
    0.2531-0.2556 in.
    6.400 mm
    0.2520 in. min.

    Lifter Body Diameter
    21.387-21.405 mm
    0.8420-0.8427 in.
    21.380 mm
    0.8417 in. min.

    Lifter Body Oil Clearance
    0.017-0.061 mm
    0.0007-0.0024 in.
    0.07 mm
    0.0028 in. max.

    Lifter/Roller Total Length
    52.23-52.57 mm
    2.0563-2.0697 in.
    52.15 mm
    2.0531 in. min.

    Lifter Body Guide Flat
    19.18-19.30 mm
    0.7551-0.7598 in.
    19.15 mm
    0.7539 in. min.

    Lifter Guide Plate Width
    19.39-19.52 mm
    0.7634-0.7685 in.
    19.385 mm
    0.7632 in. max.

    Valve

    Intake Stem Outer Diameter
    6.949-6.962 mm
    0.2736-0.2741 in.
    6.935 mm
    0.273 in. min.

    Exhaust Stem Outer Diameter
    6.931-6.950 mm
    0.2736-0.274 in.
    6.915 mm
    0.272 in. min.

    Valve Guide Inner Diameter
    6.987-7.013 mm
    0.2751-0.2761 in.
    7.050 mm
    0.278 in. max.

    Valve Guide Outer Diameter
    11.393-11.407 mm
    0.4485-0.4491 in.
    --
    --

    Intake Stem to Guide Clearance
    0.025-0.064 mm
    0.001-0.0025 in.
    0.115 mm
    0.004 in. max.

    Exhaust Stem to Guide

    Clearance
    0.037-0.082 mm
    0.0015-0.0032 in.
    0.135 mm
    0.005 in. max.

    Intake Total Length
    138.53-139.05 mm
    5.45-5.47 in.
    138.48-139.10 mm
    5.45-5.48 in.

    Exhaust Total Length
    138.73-139.25 mm
    5.46-5.48 in.
    138.68-139.30 mm
    5.45-5.48 in.

    Intake Head Diameter
    39.87-40.13 mm
    1.5699-1.5799 in.
    --
    --

    Exhaust Head Diameter
    33.87-34.13 mm
    1.3335-1.3437 in.
    --
    --

    Intake Margin Width
    0.96-1.11 mm
    0.0378-0.0496 in.
    0.90 mm
    0.035 in. min.

    Exhaust Margin Width
    1.12-1.27 mm
    0.0441-0.0559 in.
    1.00 mm
    0.039 in. min.

    Face Angle

    (Intake and Exhaust)
    45.0°-45.5°
    44.75°-45.25°
    45.0°-45.5°
    45.0°-45.5°

    Valve Tip Protrusion
    48.25-48.75 mm
    1.900-1.919 in.
    48.80 mm
    1.921 in. max.

    Valve Seat

    Intake Width
    1.0-1.3 mm
    0.0394-0.0512 in.
    1.6 mm
    0.063 in. max.

    Exhaust Width
    1.3-1.6 mm
    0.0512-0.0630 in.
    1.9 mm
    0.075 in. max.

    Angle (Intake and Exhaust)
    44.5°-45.5°
    44.5°-45.5°
    44.5°-45°
    44.5°-45°

    Valve Seat Outside Diameter

    Intake
    41.573-41.599 mm
    1.6377-1.638 in.
    --
    --

    Exhaust
    35.073-35.099 mm
    1.381-1.382 in.
    --
    --

    Seat Bore (Cylinder Head)

    Intake
    41.487-41.513 mm
    1.633-1.634 in.
    --
    --

    Exhaust
    34.987-35.013 mm
    1.377-1.378 in.
    --
    --

    Valve Spring

    Free Length

    (Intake and Exhaust)
    48.001-48.600 mm
    1.8898-1.9134 in.
    --
    --

    Squareness
    2.0 mm
    0.080 in. max.
    2.5 mm
    0.100 in. max.

    Force/Tension at 30.0 mm (1.2
    898-983 N
    202-211 lbs
    870 N
    196 lbs min.

    Force/Tension at 41.0 mm (1.61)
    338-387 N
    76-87 lbs
    328 N
    75 lbs min.

    Rocker Arm

    Shaft Diameter
    15.862-15.875 mm
    0.624-0.625 in.
    15.860 mm
    0.62 in. min.

    Spark Plug

    Number
    21025102
    --

    Gap
    1.0 mm
    .040 in.
    --
    --

    Firing Order
    1-3-4-2
    --

    Cylinder Head (DOHC [LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Compression (Hot)

    250 RPM (Open Throttle)
    1310 kPa
    190 psi min.
    1,241 kPa
    180 psi min.

    Cylinder Leakage (Hot)

    689 kPa (100 psi) Input
    69 kPa; 10% max.
    10 psi max.
    138 kPa; 15% max.
    20 psi max.

    Cylinder Head Warpage

    Transverse Deck
    0.03 mm
    0.0012 in. max.
    0.05 mm
    0.002 in. max.

    Longitudinal Deck
    0.07 mm
    0.0028 in. max.
    0.10 mm
    0.004 in. max.

    Intake Flange (Overall)
    0.10 mm
    0.004 in. max.
    0.15 mm
    0.006 in. max.

    Exhaust Flange (Overall)
    0.10 mm
    0.004 in. max.
    0.15 mm
    0.006 in. max.

    Camshaft Bore (TIR)
    0.05 mm
    0.002 in. max.
    0.064 mm
    0.0025 in. max.

    Cylinder Head

    Lash Adjuster Bore Diameter

    (Intake and Exhaust)
    12.008-12.030 mm
    .4371-.4740 in.
    12.040 mm
    .4744 in. max.

    Camshaft Bore Diameter
    27.000-27.026 mm
    1.0638-1.0648 in.
    27.05 mm
    1.0658 in. max.

    Valve Guide Bore
    11.337-11.363 mm
    0.446-0.447 in.
    11.368 mm
    0.4475 in. max.

    O.S. Guide Bore
    11.587-11.613 mm
    0.456-0.457 in.
    11.613 mm
    0.457 in. max.

    Valve Seat Bore

    Intake
    33.399-33.423 mm
    1.315-1.316 in.
    --
    --

    Exhaust
    28.399-28.423 mm
    1.118-1.119 in.
    --
    --

    Exhaust Manifold

    Head Flange Warpage
    0.25 mm
    0.010 in. max.
    0.35 mm
    0.014 in. max.

    Down Pipe Warpage
    0.4 mm
    0.016 in. max.
    0.40 mm
    0.016 in. max.

    Camshaft

    Thrust Clearance (End Play)
    0.006-0.396 mm
    0.0002-0.0156 in.
    0.45 mm
    0.018 in. max.

    Journal Diameter
    26.950-26.970 mm
    1.0618-1.0626 in.
    26.925 mm
    1.0608 in. min.

    Journal Oil Clearance
    0.030-0.076 mm
    0.0021-0.0030 in.
    0.125 mm
    0.005 in. max.

    Camshaft Journal Runout (all)
    0.080 mm
    0.003 in. max.
    0.120 mm
    0.0047 in. max.

    Intake Cam Lobe Lift Rise
    5.183-5.263 mm
    0.2042-0.2074 in.
    5.133 mm
    0.202 in. min.

    Exhaust Cam Lobe Lift Rise
    5.183-5.263 mm
    0.2042-0.2074 in.
    5.133 mm
    0.202 in. min.

    Lash Adjuster Body Diameter
    11.986-12.000 mm
    0.4722-0.4728 in.
    11.980 mm
    0.4672 in. min.

    Lash Adjuster Body Clearance
    0.008-0.044 mm
    0.0003-0.0017 in.
    0.060 mm
    0.0024 in. max.

    Valve

    Intake Stem Outer Diameter
    5.958-5.977 mm
    0.2347-0.2363 in.
    5.945 mm
    0.2342 in. min.

    Exhaust Stem Outer Diameter
    5.944-5.963 mm
    0.2342-0.2349 in.
    5.930 mm
    0.2336 in. min.

    Valve Guide Inner Diameter
    6.000-6.020 mm
    0.2364-0.2372 in.
    6.06 mm
    0.239 in. max.

    Valve Guide Outer Diameter
    11.393-11.407 mm
    0.448-0.449 in.

    Intake Stem to Guide Clearance
    0.023-0.062 mm
    0.0010-0.0025 in.
    0.113 mm
    0.004 in. max.

    Exhaust Stem to

    Guide Clearance
    0.037-0.076 mm
    0.0015-0.0030 in.
    0.131 mm
    0.005 in. max.

    Intake Total Length
    96.28-96.74 mm
    3.7934-3.8116 in.
    96.20-96.74 mm
    3.787-3.812 in.

    Exhaust Total Length
    95.58-96.04 mm
    3.7659-3.7840 in.
    95.50-96.04 mm
    3.760-3.784 in.

    Intake Head Diameter
    32.16-32.46 mm
    1.2661-1.2780 in.
    --
    --

    Exhaust Head Diameter
    27.30-27.60 mm
    1.0748-1.0866 in.
    --
    --

    Intake Margin Width
    0.75 mm
    0.035 in. min.

    Exhaust Margin Width
    0.75 mm
    0.039 in. min.

    Face Angle

    (Intake and Exhaust)
    45.0°-45.5°
    45.0°-45.5°
    45.5°-45°
    45.5°-45°

    Valve Tip Protrusion
    39.31-39.98 mm
    1.548-1.567 in.
    39.31-40.28 mm
    1.548-1.586 in. max.

    Valve Seat

    Intake Width
    0.79-1.23 mm
    0.0394-0.0512 in.
    1.66 mm
    0.0653 in. max.

    Exhaust Width
    1.05-1.49 mm
    0.0512-0.0630 in.
    1.92 mm
    0.0756 in. max.

    Angle (Intake and Exhaust)
    44.5°-45.5°
    44.5°-45.5°
    44.5°-45°
    44.5°-45°

    Valve Seat Outside Diameter

    Intake
    33.49-33.51 mm
    1.3185-1.3193 in.
    --
    --

    Exhaust
    28.49-28.5 mm
    1.121-1.122 in.
    --
    --

    Valve Spring

    Free Length

    (Intake and Exhaust)
    40.10 mm
    1.56 in.
    --
    --

    Squareness
    2.0 mm
    0.080 in. max.
    2.5 mm
    0.100 in. max.

    Force/Tension at 21.50 mm (0.847)
    440-486 N
    99-109 lbs
    420 N
    94 lbs min.

    Force/Tension at 31.00 mm (1.221)
    186-214 N
    42-48 lbs
    180 N
    40 lbs min.

    Spark Plug

    Number
    21025103
    --

    Gap
    1.0 mm
    .040 in.
    --
    --

    Firing Order
    1-3-4-2
    --

    Engine Lubrication (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    SOHC (L24) Engine Oil

    Capacity:

    Drain and Refill,

    No Filter Change
    3.4 L
    3.6 qt
    --
    --

    Drain and Refill,

    Filter Change
    3.8 L
    4.0 qt
    --
    --

    Dry Fill
    4.3 L
    4.5 qt
    --
    --

    DOHC (LL0) Engine Oil

    Capacity:

    Drain and Refill,

    No Filter Change
    3.4 L
    3.6 qt
    --
    --

    Drain and Refill,

    Filter Change
    3.8 L
    4.0 qt
    --
    --

    Dry Fill
    4.3 L
    4.5 qt
    --
    --

    Oil Pump

    Displacement
    0.01267-0.01313

    L/rev
    0.01339-0.01388

    qt./rev

    0.01112-0.01152

    imp. qt./rev
    --
    --

    Tip Clearance
    0.150 mm
    0.006 in. max.
    0.150 mm
    0.006 in. max.

    End-to-End Clearance
    0.040-0.125 mm
    0.0016-0.0049 in.
    0.128 mm
    0.005 in. max.

    Body-to-Side Clearance
    0.150-0.277 mm
    0.006-0.011 in.
    0.277 mm
    0.011 in. max.

    Regulator Valve

    5W 30 EC II Oil

    (With Starburst Symbol)

    Pressure Setting at 90°C

    (195°F) Coolant Temperature

    at Idle RPM
    90 kPa
    13.0 psi min.
    65 kPa
    9.0 psi min.

    at 2000 RPM
    250 kPa
    36.0 psi min.
    200 kPa
    29.0 psi min.

    Cold (up to 2500 rpm)
    560 kPa
    80 psi max.
    --
    --

    Cam Drive System (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Tensioner

    Plunger Extended

    (Chain Installed, LL0, L24)
    1.16-9.85 mm
    0.045-0.388 in.
    18.0 mm
    0.7092 in. max.

    Guide

    Groove Wear (Chain Track)
    0.0 mm
    0.0 in.
    1.0 mm
    0.0394 in. max.

    Accessory Drive Belt/Tensioner (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Belt/Pulley

    Tension
    22.7-29.2 kg
    50-65 lbs.
    20.4 kg
    45 lb. min.

    Pulley Radial / Axial Runout
    0.38 mm
    0.015 in. max.
    --
    --

    Notice: Measured at pulley belt grooves.

    Cooling System (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Radiator

    Capacity - SOHC (L24)

    (Including Reservoir Tank)
    6.75 L
    7.0 qt.
    --
    --

    Capacity - DOHC (LL0)

    (Including Reservoir Tank)
    6.75 L
    7.0 qt.
    --
    --

    Surge Tank Pressure Cap

    Cap Opening Pressure
    89.6-138 kPa
    13-20.0 psi
    --
    --

    Vacuum Relief Setting
    0-6.9 kPa
    0-1.0 psi

    below Atmospheric Pressure

    Torque
    2.5-3.5 N·m
    22-31 in-lb.

    Thermostat

    Starts to Open
    84°-88°C
    182°-190°F
    83°-89°C
    180°-192°F

    Full Open
    100°C
    212°F
    105°C
    222°F

    Minimum Valve Lift at Full

    Open
    7.5 mm
    0.295 in.
    6.0 mm
    0.236 in.

    Inlet Diameter
    38.0 mm
    1.4961 in.
    --
    --

    Minimum Valve Leakage

    (Max. Pints After 5 Minutes)
    0.89 L max.
    (1.68 pts. max.)
    0.94 L max.
    (2.0 pts. max.)

    Water Pump

    Pulley Ratio (Crankshaft)
    1.3:1
    1.3:1

    Capacity at 6000 rpm
    166.5 l/min.
    176.0 qt./min.

    146.1 imp. qt./min.
    151.4 l/min.
    160 qt./min.

    132.8 imp. qt./min.

    Inlet Housing Depth
    17.650-18.150 mm
    0.6949-0.7146 in.
    17.648-18.152 mm
    0.6948-0.7146 in.

    Cooling Fan

    Fan to Core Clearance
    25.0 mm
    0.9843 in.
    --
    --

    Thermoswitch On Temp.
    105.5°C
    222°F
    --
    --

    Thermoswitch Off Temp.
    100.5°C
    213°F
    --
    --

    Antifreeze

    Dex-Cool™
    Mixture 50/50

    Fuel and Emission System (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Air System

    Intake Manifold Vacuum

    (No Load)
    Idle: 73 kPa

    50 kPa
    21 in. Hg max.

    15 in. Hg min.

    Air Inlet Restriction

    (No Load) Between Air Filter and Throttle Body
    4000 rpm: 60 kPa
    20 in. Hg max.

    Crankcase Pressure / Vacuum

    at 4,000 rpm (No Load)
    Positive: 1.0 kPa
    4.0 in. H2 O max.
    Positive: 2.5 kPa
    10.0 in. H2 O max.

    Coolant Temperature 90°C

    (195°F)
    Negative: 3.0 kPa
    12.0 in. H2 O max.
    Negative: 3.5 kPa
    14.0 in. H2 O max.

    Fuel Pump

    SOHC (L24)/DOHC (LLO)

    Dead Head Pressure at

    12 volts
    450-650 kPa
    65-94 psi

    Pressure Decay
    55 kPa
    8 psi max.

    Fuel System (SOHC (L24)/ DOHC [LL0] )

    Operating Pressure
    276-370 kPa
    40-55 psi

    Pressure Decay in 5 Minutes
    55 kPa
    8 psi max.

    Fuel Tank

    Capacity
    45.9 L
    12.1 gal.

    Fuel and Emission System (SOHC[L24]/DOHC[LL0]) Cont'd SPECIFICATION
    RPM
    TRANSAXLE GEAR
    FUEL CUT-OFF RPM

    Idle Speed (rpm)

    SOHC (L24)

    Manual (AC On/Off)
    750 ± 50
    Neutral
    SOHC (L24)
    5750 ± 150

    SOHC (L24) Automatic
    650 ± 50
    Drive
    SOHC (L24)
    6000 ± 150

    SOHC (L24) Automatic

    (With A/C On)
    775 ± 50
    Drive
    DOHC (LL0)
    6750 ± 150

    DOHC (LL0) Manual

    (With A/C On)
    850 ± 50

    875 ± 50
    Neutral

    Neutral

    DOHC (LL0) Automatic

    (With A/C On)
    750 ± 50

    775 ± 50
    Drive

    Drive

    Min. Air Idle Speed

    (SOHC [L24] and

    DOHC [LL0])
    0 rpm (Stall)

    to 700 rpm
    Neutral

    Note: Do not adjust minimum idle speed.

    Exhaust System (SOHC[L24]/DOHC[LL0]) MEASUREMENT
    STANDARD
    SERVICE LIMIT

    METRIC
    ENGLISH
    METRIC
    ENGLISH

    Exhaust Back Pressure

    at 4,000 rpm (No Load)

    Coolant Temperature 90°C

    (195°F)
    5.0 kPa
    1.5 in. Hg max.
    Note: Wide open throttle checks are performed at 15 mph in "D" for auto transaxles and third gear for manual transaxles.

    Wide Open Throttle Check
    50 kPa
    7.25 psi max.

    ------- MIKE --------

    WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

    Comment


    • #3
      Re: Service Limit Article?

      2nd Gen S series

      Design Specifications (SOHC L24/DOHC LL0) Item
      Specifications
      Specifications

      Type - SOHC (L24)
      Water Cooled - 4 Cycle SOHC


      Type - DOHC (LL0)
      Water Cooled - 4 Cycle DOHC


      Horsepower - 1998
      SOHC (L24) - 100 hp at 5,000 RPM

      DOHC (LL0) - 124 hp at 5,600 RPM
      SOHC (L24) - 74.5 Kw at 5,000 RPM

      DOHC (LL0) - 93 Kw at 5,600 RPM

      Torque
      SOHC (L24) - 114 lb ft at 2,400 RPM

      DOHC (LL0) - 122 lb ft at 4,800 RPM
      SOHC (L24) - 155 N·m at 2,400 RPM

      DOHC (LL0) - 165N·m at 4,800 RPM

      Cylinder Arrangement
      4 Cycle Inline, Transverse


      Bore and Stroke
      82 mm x 90 mm

      (3.2 in x 3.5 in)


      Compression Ratio
      SOHC (L24) - 9.3:1

      DOHC (LL0) - 9.5:1


      Displacement
      1.9 liter (116 cu in)


      Valve Train - SOHC (L24)
      2 Valves Per Cylinder - SOHC


      Valve Train - DOHC (LL0)
      4 Valves Per Cylinder - DOHC


      Lubrication System
      Pressure Feed


      Fuel System
      Unleaded Grade Gasoline, 87 Octane (R+M) Divided by 2


      Engine Net Weight (No Accessories)
      SOHC (L24)

      DOHC (LL0)
      89.223 kg (196.74 lb)

      99.872 kg (220.22 lb)

      Engine Block SOHC (L24)/DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Cylinder Block

      Top Side of Main Bearing Bore to Deck
      189.26 mm
      7.4511 in min
      189.26 mm
      7.4511 in min

      Longitudinal Deck Warpage
      0.08 mm
      0.0031 in
      0.1 mm
      0.004 in max

      Transverse Deck Warpage
      0.024 mm
      0.0009 in
      0.05 mm
      0.002 in max

      Bore Diameter Middle





      (Bore No. 1, 2, 3)
      81.99-82.01 mm
      3.228-3.2287 in
      82.035 mm
      3.2297 in max

      (Bore No. 4)
      82-82.02 mm
      3.2283-3.2291 in
      82.045 mm
      3.2301 in max

      Re-boring Limit
      --
      --
      0.4 mm
      0.0157 in max

      Bore Taper
      0.01 mm
      0.0004 in
      0.05 mm
      0.002 in max

      Bore Out-of-Round
      0.01 mm
      0.004 in
      0.05 mm
      0.002 in max

      Liner Height Depth
      Flush
      Flush
      +/-0.013 mm
      +/-0.005 in max

      Piston

      Piston Protrusion above Deck
      0.3 mm
      0.0118 in max
      0.379 mm
      0.0149 in max

      Piston Protrusion below Deck
      0.066 mm
      0.0026 in max
      0.145 mm
      0.0057 in max

      Skirt Outer Diameter, at 5 mm (0.2 in) from bottom of piston
      81.966-81.984 mm
      3.227-3.2277 in
      81.956 mm
      3.2266 in min

      Piston-to-Ring (Top)
      0.04-0.08 mm
      0.0016-0.0032 in
      0.09 mm
      0.0035 in max

      Piston-to-Ring (2nd)
      0.03-0.08 mm
      0.0012-0.0031 in
      0.08 mm
      0.0031 in max

      Piston Pin Bore
      19.502-19.507 mm
      0.7678-0.768 in
      19.507 mm
      0.768 in max

      Piston Pin Diameter
      19.496-19.5 mm
      0.7676-0.7677 in
      19.496 mm
      0.7676 in min

      Piston Pin Clearance
      0.002-0.011 mm
      0.0001-0.0004 in
      0.011 mm
      0.0004 in max

      Cylinder Clearance (Bore 1, 2, 3)
      0.006-0.044 mm
      0.0002-0.0017 in
      0.07 mm
      0.0028 in max

      Cylinder Clearance (Bore 4)
      0.016-0.054 mm
      0.0006-0.0021 in
      0.07 mm
      0.0028 in max

      Piston Ring

      Ring End Gap (Top)
      0.25-0.4 mm
      0.0098-0.0157 in
      0.5 mm
      0.0197 in max

      Ring End Gap (2nd)
      0.25-0.5 mm
      0.0098-0.0197 in
      0.6 mm
      0.0236 in max

      Ring End Gap (Oil)
      0.25-1.25 mm
      0.0098-0.0492 in
      1.4 mm
      0.0551 in max

      Connecting Rod

      Piston Pin Bore to Crankshaft journal Bore
      144.97-145.03 mm
      5.707-5.709 in
      144.97 mm
      5.707 in min

      Piston Pin Bushing Diameter
      19.506-19.520 mm
      0.7679-0.7685 in
      19.526 mm
      0.769 in max

      Piston Pin-to-Rod Clearance
      0.006-0.024 mm
      0.0002-0.0009 in
      0.03 mm
      0.0012 in max

      Large End Bore Diameter
      50.193-50.207 mm
      1.9761-1.9767 in
      50.207 mm
      1.9767 in max

      Rod Journal Oil Clearance
      0.003-0.053 mm
      0.0001-0.0021 in
      0.063 mm
      0.0025 in max

      Side Play on Crankshaft
      0.165-0.435 mm
      0.0065-0.01713 in
      0.47 mm
      0.0185 in max

      Maximum Bend per 100 mm
      0.32 mm
      0.0126 in max
      0.32 mm
      0.0126 in max

      Maximum Twist per 100 mm
      0.28 mm
      0.011 in max
      0.28 mm
      0.011 in max

      Crankshaft

      Main Journal Clearance
      0.006-0.05 mm
      0.0002-0.002 in
      0.06 mm
      0.0024 in max

      Main Journal Diameter
      56.993-57.007 mm
      2.2438-2.2444 in
      56.99 mm
      2.2437 in min

      Main Taper/Out-of-Round
      0.01 mm
      0.0004 in max
      0.01 mm
      0.0004 in max

      Rod Pin Clearance
      0.01-0.065 mm
      0.00039-0.0025 in
      0.073 mm
      0.0029 in max

      Rod Pin Diameter
      46.99-47.01 mm
      1.85-1.8508 in
      46.99 mm
      1.85 in min

      Rod Tper/Out-of-Round (Rod Journal)
      0.012 mm
      0.0004 in max
      0.01 mm
      0.0004 in max

      End Play
      0.05-0.2 mm
      0.002-0.0079 in
      0.25 mm
      0.0098 in max

      Runout
      0.05 mm
      0.002 in max
      0.05 mm
      0.002 in max

      Cylinder Head SOHC (L24) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Compression (Hot)

      250 RPM (Open Throttle)
      1 310 kPa
      190 psi min
      1 241 kPa
      180 psi min

      Cylinder Leakage (Hot)

      689 kPa (100 psi) Input
      69 kPa (10% max)
      10 psi max
      138 kPa (15% max)
      20 psi max

      Cylinder Head Warpage

      Transverse Deck
      0.03 mm
      0.0012 in max
      0.05 mm
      0.002 in max

      Longitudinal Deck
      0.07 mm
      0.0028 in max
      0.1 mm
      0.004 in max

      Intake Flange (Overall)
      0.1 mm
      0.004 in max
      0.015 mm
      0.006 in max

      Exhaust Flange (Overall)
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      Camshaft Bore (TIR)
      0.05 mm
      0.002 in max
      0.064 mm
      0.0025 in max

      Cylinder Head

      Lifter Bore Diameter (Intake and Exhaust)
      21.422-21.448 mm
      0.8434-0.8444 in
      21.45 mm
      0.8445 in max

      Camshaft Bore Diameter
      44.475-44.5 mm
      1.751-1.752 in
      44.513 mm
      1.753 in max

      Head Gasket Deck-to-Camshaft Cover Surface
      112.87-113.13 mm
      4.444-4.454 in



      Valve Guide Bore
      11.337-11.363 mm
      0.446-0.447 in
      11.368 mm
      0.448 in max

      O.S. Guide Bore
      11.587-11.613 mm
      0.456-0.457 in
      11.613 mm
      0.457 in max

      Intake Manifold

      Head Flange Warpage
      0.13 mm
      0.005 in max
      0.2 mm
      0.008 in max

      Throttle Body Flange Warpage
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      EGR Flange Warpage
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      Exhaust Manifold

      Head Flange Warpage
      0.2 mm
      0.008 in max
      0.35 mm
      0.014 in max

      Down Pipe Warpage
      0.4 mm
      0.016 in max
      0.4 mm
      0.016 in max

      Camshaft

      Thrust Clearance (End Play)
      0.07-0.2 mm
      0.0028-0.0079 in
      0.25 mm
      0.0098 in max

      Journal Diameter
      44.399-44.424 mm
      1.748-1.749 in
      44.375 mm
      1.747 in min

      Journal Oil Clearance
      0.051-0.101 mm
      0.002-0.004 in
      0.138 mm
      0.0054 in max

      Camshaft Journal Runout (All)
      0.05 mm
      0.002 in max
      0.07 mm
      0.0028 in max

      Camshaft Lobe Lift Rise (Intake and Exhaust)
      6.428-6.493 mm
      0.2531-0.2556 in
      6.4 mm
      0.252 in min

      Lifter Body Diameter
      21.387-21.405 mm
      0.842-0.8427 in
      21.38 mm
      0.8417 in max

      Lifter Body Oil Clearance
      0.017-0.061 mm
      0.0007-0.0024 in
      0.07 mm
      0.0028 in max

      Lifter/Roller Total Length
      52.23-52.57 mm
      2.0563-2.0697 in
      52.15 mm
      2.0531 in min

      Lifter Body Guide Flat
      19.18-19.3 mm
      0.7551-0.7598 in
      19.15 mm
      0.7539 in min

      Lifter Guide Plate Width
      19.39-19.52 mm
      0.7634-0.7685 in
      19.385 mm
      0.7632 in max

      Valve

      Intake Stem Outer Diameter
      6.949-6.962 mm
      0.2736-0.2741 in
      6.935 mm
      0.273 in min

      Exhaust Stem Outer Diameter
      6.931-6.95 mm
      0.2736-0.274 in
      6.915 mm
      0.272 in min

      Valve Guide Inner Diameter
      6.987-7.013 mm
      0.2751-0.2761 in
      7.05 mm
      0.278 in max

      Valve Guide Outer Diameter
      11.393-11.407 mm
      0.4485-0.4491 in



      Intake Stem to Guide Clearance
      0.025-0.064 mm
      0.001-0.0025 in
      0.115 mm
      0.004 in max

      Exhaust Stem to Guide Clearance
      0.037-0.082 mm
      0.0015-0.0032 in
      0.135 mm
      0.005 in max

      Intake Total Length
      138.53-139.05 mm
      5.45-5.47 in
      138.48-139.1 mm
      5.45-5.48 in

      Exhaust Total Length
      138.73-139.25 mm
      5.46-5.48 in
      138.68-139.3 mm
      5.45-5.48 in

      Intake Head Diameter
      39.87-40.13 mm
      1.5699-1.5799 in
      --
      --

      Exhaust Head Diameter
      33.87-34.13 mm
      1.3335-1.3437 in
      --
      --

      Intake Margin Width
      0.96-1.11 mm
      0.0378-0.0496 in
      0.9 mm
      0.035 in min

      Exhaust Margin Width
      1.12-1.27 mm
      0.0441-0.0559 in
      1 mm
      0.039 in min

      Face Angle (Intake and Exhaust)
      45-45.5°
      44.75-45.25°
      45-45.5°
      45-45.5°

      Valve Tip Protrusion
      48.25-48.75 mm
      1.9-1.919 in
      48.8 mm
      1.921 in max

      Valve Seat

      Intake Width
      1-1.3 mm
      0.0394-0.0512 in
      1.6 mm
      0.063 in max

      Exhaust Width
      1.3-1.6 mm
      0.0512-0.063 in
      1.9 mm
      0.075 in max

      Angle (Intake and Exhaust)
      44.5-45.5°
      44.5-45.5°
      44.5-45°
      44.5-45°

      Valve Set Outside Diameter





      Intake
      41.573-41.599 mm
      1.6377-1.638 in
      --
      --

      Exhaust
      35.073-35.099 mm
      1.381-1.382 in
      --
      --

      Seat Bore (Cylinder Head)

      Intake
      41.487-41.513 mm
      1.633-1.634 in
      --
      --

      Exhaust
      34.987-35.013 mm
      1.377-1.378 in
      --
      --

      Valve Spring

      Free Length (Intake and Exhaust)
      48.001-48.6 mm
      1.8898-1.9134 in
      --
      --

      Squareness
      2 mm
      0.08 in max
      2.5 mm
      0.1 in max

      Force/Tension at 30 mm (1.18 in)
      898-983 N
      202-211 lbs
      870 N
      196 lbs min

      Force/Tension at 41 mm (1.61 in)
      338-387 N
      76-87 lbs
      328 N
      75 lbs min

      Rocker Arm

      Shaft Diameter
      15.862-15.875 mm
      0.624-0.625 in
      15.86 mm
      0.62 in min

      Spark Plug

      Number
      AC41-628
      --

      Gap
      1 mm
      0.04 in
      --
      --

      Firing Order
      1-3-4-2
      --

      Cylinder Head DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Compression (Hot)

      250 RPM (Open Throttle)
      1 310 kPa
      190 psi min
      1 241 kPa
      180 psi min

      Cylinder Leakage (Hot)

      689 kPa (100 psi) Input
      69 kPa (10% max)
      10 psi max
      138 kPa (15% max)
      20 psi max

      Cylinder Head Warpage

      Transverse Deck
      0.03 mm
      0.0012 in max
      0.05 mm
      0.002 in max

      Longitudinal Deck
      0.07 mm
      0.0028 in max
      0.1 mm
      0.004 in max

      Intake Flange (Overall)
      0.1 mm
      0.004 in max
      0.015 mm
      0.006 in max

      Exhaust Flange (Overall)
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      Camshaft Bore (TIR)
      0.05 mm
      0.002 in max
      0.064 mm
      0.0025 in max

      Cylinder Head

      Lifter Bore Diameter (Intake and Exhaust)
      33-33.025 mm
      1.2992-1.3002 in
      33.03 mm
      1.3 in max

      Camshaft Bore Diameter
      29-29.026 mm
      1.141-1.142 in
      29.05 mm
      1.144 in max

      Head Gasket Deck-to-Camshaft Cover Surface
      112.87-113.13 mm
      4.4449-4.4527 in
      --
      --

      Camshaft Cover-to-Plug Well Surface
      130.9-131.1 mm
      5.1535-51.614 in
      --
      --

      Valve Guide Bore
      11.337-11.363 mm
      0.446-0.447 in
      11.368 mm
      0.4475 in max

      O.S. Guide Bore
      11.587-11.613 mm
      0.456-0.457 in
      11.613 mm
      0.457 in max

      Valve Seat Bore

      Intake
      33.399-33.423 mm
      1.315-1.316 in
      --
      --

      Exhaust
      28.399-28.423 mm
      1.118-1.119 in
      --
      --

      Intake Manifold

      Head Flange Warpage
      0.13 mm
      0.0051 in max
      0.2 mm
      0.008 in max

      Throttle Body Flange Warpage
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      EGR Flange Warpage
      0.1 mm
      0.004 in max
      0.15 mm
      0.006 in max

      Exhaust Manifold

      Head Flange Warpage
      0.25 mm
      0.01 in max
      0.35 mm
      0.014 in max

      Down Pipe Warpage
      0.4 mm
      0.016 in max
      0.4 mm
      0.016 in max

      Camshaft

      Thrust Clearance (End Play)
      0.05-0.2 mm
      0.002-0.008 in
      0.25 mm
      0.01 in max

      Journal Diameter
      28.95-28.97 mm
      1.1398-1.1406 in
      28.925 mm
      1.139 in min

      Journal Oil Clearance
      0.03-0.076 mm
      0.0021-0.003 in
      0.125 mm
      0.005 in max

      Camshaft Journal Runout (All)
      0.05 mm
      0.002 in max
      0.1 mm
      0.004 in max

      Intake Cam Lobe Lift Rise
      8.96-9.04 mm
      0.3528-0.3599 in
      8.91 mm
      0.351 in min

      Exhaust Cam Lobe Lift Rise
      8.66-8.74 mm
      0.3409-0.3441 mm
      8.61 mm
      0.339 in min

      Lifter Body Diameter
      32.959-32.975 mm
      1.2976-1.2982 in
      32.947 mm
      1.297 in max

      Lifter Body Oil Clearance
      0.017-0.061 mm
      0.0007-0.0024 in
      0.07 mm
      0.0028 in max

      Lifter Body Clearance
      0.025-0.066 mm
      0.001-0.0026 in
      0.083 mm
      0.003 in max

      Valve

      Intake Stem Outer Diameter
      6.949-6.962 mm
      0.2736-0.274 in
      6.935 mm
      0.273 in min

      Exhaust Stem Outer Diameter
      6.931-6.95 mm
      0.2726-0.2736 in
      6.919 mm
      0.272 in min

      Valve Guide Inner Diameter
      6.987-7.013 mm
      0.275-0.276 in
      7.05 mm
      0.278 in max

      Valve Guide Outer Diameter
      11.393-11.407 mm
      0.448-0.449 in



      Intake Stem to Guide Clearance
      0.025-0.064 mm
      0.001-0.0025 in
      0.113 mm
      0.004 in max

      Exhaust Stem to Guide Clearance
      0.037-0.082 mm
      0.0015-0.0032 in
      0.131 mm
      0.005 in max

      Intake Total Length
      100.72-101.18 mm
      3.9654-3.9835 in
      100.64-101.26 mm
      5.45-5.48 in

      Exhaust Total Length
      100.02-101.48 mm
      3.9378-3.9559 in
      99.94-100.56 mm
      5.45-5.48 in

      Intake Head Diameter
      32.16-32.46 mm
      1.2661-1.278 in
      --
      --

      Exhaust Head Diameter
      27.3-27.6 mm
      1.0748-1.0866 in
      --
      --

      Intake Margin Width


      0.75 mm
      0.035 in min

      Exhaust Margin Width


      0.75 mm
      0.039 in min

      Face Angle (Intake and Exhaust)
      45-45.5°
      45-45.5°
      45.5-45°
      45.5-45°

      Valve Tip Protrusion
      40.95-41.55 mm
      1.612-1.636 in
      41.6 mm
      1.638 in max

      Valve Seat

      Intake Width
      0.79-1.23 mm
      0.0394-0.0512 in
      1.66 mm
      0.0653 in max

      Exhaust Width
      1.05-1.49 mm
      0.0512-0.063 in
      1.92 mm
      0.0756 in max

      Angle (Intake and Exhaust)
      44.5-45.5°
      44.5-45.5°
      44.5-45°
      44.5-45°

      Valve Set Outside Diameter





      Intake
      33.49-33.51 mm
      1.3185-1.3193 in
      --
      --

      Exhaust
      28.49-28.5 mm
      1.121-1.122 in
      --
      --

      Valve Spring

      Free Length (Intake and Exhaust)
      41.8 mm
      1.65 in
      --
      --

      Squareness
      2 mm
      0.08 in max
      2.5 mm
      0.1 in max

      Force/Tension at 26.25 mm (0.984 in)
      724-788 N
      163-177 lbs
      688 N
      155 lbs min

      Force/Tension at 35.25 mm (1.388 in)
      293-329 N
      66-74 lbs
      278 N
      63 lbs min

      Spark Plug

      Number
      AC41-627
      --

      Gap
      1 mm
      0.04 in
      --
      --

      Firing Order
      1-3-4-2
      --

      Engine Lubrication SOHC(L24)/DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      SOHC (L24) Engine Oil Capacity:

      Drain and Refill, No Filter Change
      3.4 L
      3.6 qt
      --
      --

      Drain and Refill, Filter Change
      3.8 L
      4 qt
      --
      --

      Dry Fill
      4.3 L
      4.5 qt
      --
      --

      DOHC (LL0) Engine Oil Capacity

      Drain and Refill, No Filter Change
      3.4 L
      3.6 qt
      --
      --

      Drain and Refill, Filter Change
      3.8 L
      4 qt
      --
      --

      Dry Fill
      4.3 L
      4.5 qt
      --
      --

      Oil Pump

      Displacement
      0.01267-0.01313 L/rev
      0.01339-0.01388 qt/rev

      0.01112-0.01152 imp. qt/rev
      --
      --

      Tip Clearance
      0.15 mm
      0.006 in max
      0.15 mm
      0.006 in max

      End-to-End Clearance
      0.04-0.125 mm
      0.0016-0.0049 in
      0.128 mm
      0.005 in max

      Body-to-Side Clearance
      0.15-0.277 mm
      0.006-0.011 in
      0.277 mm
      0.011 in max

      Regulator Valve

      5W-30 EC II Oil (With Starburst Symbol)

      Pressure Setting at 90°C (195°F) Coolant Temperature at Idle RPM
      90 kPa
      13 psi min
      65 kPa
      9 psi min

      at 2,000 RPM
      250 kPa
      36 psi min
      200 kPa
      29 psi min

      Cold (Up to 2,500 RPM)
      560 kPa
      80 psi max
      --
      --

      Cam Drive System SOHC (L24)/DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Tensioner

      Plunger Extended (Chain Installed, L24)
      1.5-10.5 mm
      0.059-0.413 in
      21 mm
      0.8626 in max

      Plunger Extended (Chain Installed, LL0)
      1.5-9.5 mm
      0.059-0.374 in
      21 mm
      0.8626 in max

      Chain

      Length (Inner Diameter, L24)
      419-422 mm
      16.5-16.61 in
      425 mm
      16.73 in max

      Length (Inner Diameter, LL0)
      581-584 mm
      22.87-22.99 in
      588 mm
      23.15 in max

      Guide

      Groove Wear (Chain Track)
      0 mm
      0 in
      2.5 mm
      0.0984 in max

      Accessory Drive Belt/Tensioner SOHC (L24)/DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Belt/Pulley

      Tension
      22.7-29.2 kg
      50-65 lbs
      20.4 kg
      45 lb min

      Pulley Radial/Axial Runout
      0.38 mm
      0.015 in max
      --
      --

      Note: Measured at pulley belt grooves.

      Cooling System SOHC (L24)/DOHC (LL0) Measurement
      Standard
      Service Limit

      Metric
      English
      Metric
      English

      Radiator

      Capacity -SOHC (L24), Including Reservoir Tank
      6.75 L
      7 qt
      --
      --

      Capacity - DOHC (LL0), Including Reservoir Tank
      6.75 L
      7 qt
      --
      --

      Surge Tank Pressure Cap

      Cap Opening Pressure
      89.6-138 kPa
      13-20 psi
      --
      --

      Vacuum Relief Setting
      0-6.9 kPa
      0-1 psi

      Below Atmospheric Pressure

      Torque
      2.5-3.5 N·m
      23-31 lb in



      Thermostat

      Starts to Open
      84-88°C
      182-190°F
      83-89°C
      180-192°F

      Full Open
      100°C
      212°F
      105°C
      222°F

      Minimum Valve Lift at Full Open
      7.5 mm
      0.295 in
      6 mm
      0.236 in

      Inlet Diameter
      38 mm
      1.4961 in
      --
      --

      Minimum Valve Leakage (Max. Pints After 5 Minutes)
      0.89 L max
      1.68 pts max
      0.94 L max
      2 pts max

      Water Pump

      Pulley Ratio (Crankshaft)
      1.3:1

      1.3:1


      Capacity at 6,000 RPM
      166.51/min
      176 qt/min
      151.41/min
      160 qt/min


      146.1 imp qt/min

      132.8 imp qt/min

      Inlet Housing Depth
      17.65-18.15 mm
      0.6949-0.7146 in
      17.648-18.152 mm
      0.6948-0.7146 in

      Cooling Fan

      Fan to Core Clearance
      25 mm
      0.9843 in
      --
      --

      Thermoswitch ON Temp
      105.5°C
      222°F
      --
      --

      Thermoswitch OFF Temp
      100.5°C
      213°F
      --
      --

      Antifreeze


      DEX-COOL™
      Mixture 50/50


      ------- MIKE --------

      WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

      Comment


      • #4
        Re: Service Limit Article?

        The 1st gen are not published in GM so I an get them from the manuals at work tommorow but I shure as hell wont type them all in. I will try to post all the differences once I get time.
        ------- MIKE --------

        WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

        Comment


        • #5
          Re: Service Limit Article?

          2.0 LSJ Supercharged

          Engine Mechanical Specifications Application
          Specification

          Metric
          English

          General Data

          •Engine Type
          Inline 4 Cylinder

          •Displacement
          2.0 L
          122 CID

          •RPO
          LSJ

          •Liter (VIN)
          P

          •Bore
          85.992-86.008 mm
          3.3855-3.3861 in

          •Stroke
          86 mm
          3.388 in

          •Compression Ratio
          9.5:1

          Balance Shaft

          •Bearing Clearance
          0.030-0.063 mm
          0.0012-0.0025 in

          •Bearing Diameter - Inside - Carrier
          20.050-20.063 mm
          0.7894-0.7899 in

          •Bearing Diameter - Outside - Carrier
          41.975-41.995 mm
          1.6526-1.6534 in

          •Bearing Journal Diameter
          20.000-20.020 mm
          0.7874-0.7882 in

          •Bushing Clearance
          0.033-0.102 mm
          0.0013-0.0040 in

          •Bushing Diameter - Inside
          36.776-36.825 mm
          1.4479-1.4498 in

          •Bushing Journal Diameter
          36.723-36.743 mm
          1.4458-1.4466 in

          •End Play
          0.100-0.300 mm
          0.0020-0.0118 in

          Block

          •Balance Shaft Bearing Bore Diameter - Carrier
          42.000-42.016 mm
          1.6535-1.6542 in

          •Balance Shaft Bushing Bore Diameter
          40.763-40.776 mm
          1.6048-1.6054 in

          •Crankshaft Main Bearing Bore Diameter
          64.068-64.082 mm
          2.5224-2.5229 in

          •Cylinder Bore Diameter
          85.992-86.008 mm
          3.3855-3.3861 in

          •Cylinder Bore Out-of-Round - Maximum
          0.010 mm
          0.0004 in

          •Cylinder Bore Taper - Maximum
          0.010 mm
          0.0004 in

          •Cylinder Head Deck Surface Flatness - Longitude
          0.050 mm
          0.002 in

          •Cylinder Head Deck Surface Flatness - Overall
          0.08 mm
          0.0031 in

          •Cylinder Head Deck Surface Flatness - Transverse
          0.030 mm
          0.0012 in

          Camshaft

          •Camshaft End Play
          0.040-0.144 mm
          0.0016-0.0057 in

          •Camshaft Journal Diameter
          26.935-26.960 mm
          1.0604-1.0614 in

          •Camshaft Thrust Surface
          21.000-21.052 mm
          0.8268-0.8252 in

          Connecting Rod

          •Connecting Rod Bearing Clearance
          0.029-0.069 mm
          0.0011-0.0027 in

          •Connecting Rod Bore Diameter - Bearing End
          52.118-52.134 mm
          2.0519-2.05252 in

          •Connecting Rod Bore Diameter - Pin End
          23.007-23.017 mm
          0.9058-0.9062 in

          •Connecting Rod Side Clearance
          0.070-0.370 mm
          0.0028-0.0146 in

          •Connecting Rod Straightness - Bend - Maximum
          0.021 mm
          0.0083 in

          •Connecting Rod Straightness - Twist - Maximum
          0.04 mm
          0.0157 in

          Crankshaft

          •Connecting Rod Journal Diameter
          49.000-49.014 mm
          1.9291-1.9297 in

          •Crankshaft End Play
          0.050-0.380 mm
          0.0012-0.0150 in

          •Crankshaft Main Bearing Clearance
          0.031-0.067 mm
          0.0012-0.0026 in

          •Crankshaft Main Journal Diameter
          55.994-56.008 mm
          2.2045-2.2050 in

          Cylinder Head

          •Cylinder Head Height/Thickness - measured from cylinder head deck to the cam cover sealing surface
          128.65 mm
          5.06 in

          •Surface Flatness - Block Deck - Longitude
          0.050 mm
          0.002 in

          •Surface Flatness - Block Deck - Overall
          0.1 mm
          0.004 in

          •Surface Flatness - Block Deck - Transverse
          0.030 mm
          0.0012 in

          •Valve Guide Bore - Exhaust
          6.000-6.012 mm
          0.2362-0.2367 in

          •Valve Guide Bore - Intake
          6.000-6.012 mm
          0.2362-0.2367 in

          •Valve Lifter Bore Diameter - Stationary Lash Adjusters
          12.013-12.037 mm
          0.4730-0.4739 in

          Lubrication System

          •Oil Pressure - Minimum - @1000 RPM @ 90°C (194°F)
          206.84-482.63 kPa
          30-70 psi

          •Oil Capacity - with Filter
          5.7L
          6 quarts

          Piston Rings

          •Piston Ring End Gap - First Compression Ring
          0.20-0.40 mm
          0.008-0.016 in

          •Piston Ring End Gap - Second Compression Ring
          0.35-0.55 mm
          0.014-0.022 in

          •Piston Ring End Gap - Oil Control Ring - Rails
          0.25-0.76 mm
          0.010-0.030 in

          •Piston Ring to Groove Clearance - First Compression Ring
          0.04-0.08 mm
          0.0015-0.0031 in

          •Piston Ring to Groove Clearance - Second Compression Ring
          0.030-0.069 mm
          0.0012-0.0027 in

          •Piston Ring to Groove Clearance - Oil Control Ring
          0.090-0.106 mm
          0.0035-0.0042 in

          •Piston Ring Thickness - First Compression Ring
          1.170-1.190 mm
          0.0461-0.0469 in

          •Piston Ring Thickness - Second Compression Ring
          1.471-1.490 mm
          0.0579-0.0587 in

          •Piston Ring Thickness - Oil Control Ring - Rail - Maximum
          0.43 mm
          0.0169 in

          •Piston Ring Thickness - Oil Control Ring - Spacer
          1.574-1.651 mm
          0.0620-0.0650 in

          Pistons and Pins

          •Pin - Piston Pin Clearance to Connecting Rod Bore
          0.007-0.026 mm
          0.0003-0.0010 in

          •Pin - Piston Pin Clearance to Piston Pin Bore
          0.002-0.012 mm
          0.0001-0.0005 in

          •Pin - Piston Pin Diameter
          19.995-20.000 mm
          0.7872-0.7874 in

          •Pin - Piston Pin End Play
          0.19-1.16 mm
          0.0075-0.0461 in

          •Piston - Piston Diameter - @14.5 mm up
          85.967-85.982 mm
          3.3845-3.3851 in

          •Piston - Piston Pin Bore Diameter
          23.005-23.010 mm
          0.9057-0.9059 in

          •Piston - Piston Ring Grove Width - Top
          1.23-1.25 mm
          0.0484-0.0492 in

          •Piston - Piston Ring Grove Width - Second
          1.52-1.54 mm
          0.0598-0.0606 in

          •Piston - Piston Ring Grove Width - Oil Control
          2.52-2.54 mm
          0.0992-0.1000 in

          •Piston - Piston To Bore Clearance
          0.010-0.041 mm
          0.0004-0.0016 in

          Valve System

          •Valves - Valve Face Runout - Maximum
          0.04 mm
          0.0016 in

          •Valves - Valve Seat Runout - Maximum
          0.05 mm
          0.0020 in

          •Valves - Valve Stem Diameter - Exhaust
          5.935-5.950 mm
          0.2337-0.2343 in

          •Valves - Valve Stem Diameter - Intake
          5.955-5.970 mm
          0.2344-0.2355 in

          •Valves - Valve Stem to Guide Clearance - Exhaust
          0.050-0.077 mm
          0.0020-0.0026 in

          •Valves - Valve Stem to Guide Clearance - Intake
          0.030-0.057 mm
          0.0012-0.0022 in

          •Valve Lifters - Valve Lifter Diameter - Stationary Lash Adjuster
          11.986-12.000 mm
          0.0005-0.0020 in

          •Valve Lifters - Valve Lifter-to-Bore Clearance - Stationary Lash Adjuster
          0.013-0.051 mm
          3.2210-3.2299 in

          •Valve Springs - Valve Spring Load - Closed - @32.5 mm
          245.0-271.0 N. - Eng Spec.

          •Valve Springs - Valve Spring Load - Open - @32.5 mm
          525.0-575.0 N. - Eng Spec.

          ------- MIKE --------

          WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

          Comment


          • #6
            Re: Service Limit Article?

            2.2 L61

            Engine Mechanical Specifications Application
            Specification

            Metric
            English

            General Data

            •Engine Type
            Inline 4 Cylinder

            •Displacement
            2.2 L
            134 CID

            •RPO
            L61

            •Liter (VIN)
            F

            •Bore
            85.992-86.008 mm
            3.3855-3.3861 in

            •Stroke
            94.6 mm
            3.727 in

            •Compression Ratio
            10.0:1

            Balance Shaft

            •Bearing Clearance
            0.030-0.060 mm
            0.0012-0.0024 in

            •Bearing Diameter - Inside - Carrier
            20.050-20.063 mm
            0.7894-0.7899 in

            •Bearing Diameter - Outside - Carrier
            41.975-41.995 mm
            1.6526-1.6534 in

            •Bearing Journal Diameter
            20.000-20.020 mm
            0.7874-0.7882 in

            •Bushing Clearance
            0.033-0.102 mm
            0.0013-0.0040 in

            •Bushing Diameter - Inside
            36.776-36.825 mm
            1.4479-1.4498 in

            •Bushing Journal Diameter
            36.723-36.743 mm
            1.4458-1.4466 in

            •End Play
            0.050-0.300 mm
            0.0020-0.0118 in

            Block

            •Balance Shaft Bearing Bore Diameter - Carrier
            42.000-42.016 mm
            1.6535-1.6542 in

            •Balance Shaft Bushing Bore Diameter
            40.763-40.776 mm
            1.6048-1.6054 in

            •Crankshaft Main Bearing Bore Diameter
            64.068-64.082 mm
            2.5224-2.5229 in

            •Cylinder Bore Diameter
            85.992-86.008 mm
            3.3855-3.3861 in

            •Cylinder Bore Out-of-Round - Maximum
            0.010 mm
            0.0004 in

            •Cylinder Bore Taper - Maximum
            0.010 mm
            0.0004 in

            •Cylinder Head Deck Surface Flatness - Transverse
            0.030 mm
            0.0012 in

            •Cylinder Head Deck Surface Flatness - Longitude
            0.050 mm
            0.002 in

            •Cylinder Head Deck Surface Flatness - Overall
            0.08 mm
            0.0031 in

            Camshaft

            •Camshaft End Play
            0.040-0.144 mm
            0.0016-0.0057 in

            •Camshaft Journal Diameter
            26.935-26.960 mm
            1.0604-1.0614 in

            •Camshaft Thrust Surface
            21.000-21.052 mm
            0.8268-0.8252 in

            Connecting Rod

            •Connecting Rod Bearing Clearance
            0.029-0.073 mm
            0.0011-0.0029 in

            •Connecting Rod Bore Diameter - Bearing End
            52.118-52.134 mm
            2.0519-2.05252 in

            •Connecting Rod Bore Diameter - Pin End
            20.007-20.021 mm
            0.7877-0.7882 in

            •Connecting Rod Side Clearance
            0.070-0.370 mm
            0.0028-0.0146 in

            •Connecting Rod Straightness - Bend - Maximum
            0.021 mm
            0.0083 in

            •Connecting Rod Straightness - Twist - Maximum
            0.04 mm
            0.0157 in

            Crankshaft

            •Connecting Rod Journal Diameter
            49.000-49.014 mm
            1.9291-1.9297 in

            •Crankshaft End Play
            0.050-0.380 mm
            0.0012-0.0150 in

            •Crankshaft Main Bearing Clearance
            0.031-0.067 mm
            0.0012-0.0026 in

            •Crankshaft Main Journal Diameter
            55.994-56.008 mm
            2.2045-2.2050 in

            Cylinder Head

            •Overall Height, Minimum
            128.9 mm
            5.07 in

            •Surface Flatness - Block Deck - Transverse
            0.030 mm
            0.0012 in

            •Surface Flatness - Block Deck - Longitude
            0.050 mm
            0.002 in

            •Surface Flatness - Block Deck - Overall
            0.1 mm
            0.004 in

            •Valve Guide Bore - Exhaust
            6.000-6.012 mm
            0.2362-0.2367 in

            •Valve Guide Bore - Intake
            6.000-6.012 mm
            0.2362-0.2367 in

            •Valve Lifter Bore Diameter - Stationary Lash Adjusters
            12.013-12.037 mm
            0.4730-0.4739 in

            •Valve Seat Angle - Relief Surface
            30 Degrees

            •Valve Seat Angle - Seating Surface
            45 Degrees

            •Valve Seat Angle - Undercut Surface
            60 Degrees

            •Valve Seat Roundness - Maximum
            0.025 mm
            0.0010 in

            •Valve Seat Runout - Maximum
            0.080 mm
            0.0031 in

            •Valve Seat Width - Exhaust Seating Surface
            1.600 mm
            0.0630 in

            •Valve Seat Width - Intake Seating Surface
            1.200 mm
            0.0472 in

            Lubrication System

            •Oil Pressure - Minimum - @1000 RPM @ 90°C (194°F)
            206.84-482.63 kPa
            30-70 psi

            •Oil Capacity
            4.8L
            5.0 quarts

            Piston Rings

            •Piston Ring End Gap - First Compression Ring
            0.20-0.40 mm
            0.008-0.016 in

            •Piston Ring End Gap - Second Compression Ring
            0.35-0.55 mm
            0.014-0.022 in

            •Piston Ring End Gap - Oil Control Ring - Rails
            0.25-0.76 mm
            0.010-0.030 in

            •Piston Ring to Groove Clearance - First Compression Ring
            0.04-0.08 mm
            0.0015-0.0031 in

            •Piston Ring to Groove Clearance - Second Compression Ring
            0.030-0.069 mm
            0.0012-0.0027 in

            •Piston Ring to Groove Clearance - Oil Control Ring
            0.043-0.192 mm
            0.0017-0.0076 in

            •Piston Ring Thickness - First Compression Ring
            1.170-1.190 mm
            0.0461-0.0469 in

            •Piston Ring Thickness - Second Compression Ring
            1.471-1.490 mm
            0.0579-0.0587 in

            •Piston Ring Thickness - Oil Control Ring - Rail - Maximum
            0.43 mm
            0.0169 in

            •Piston Ring Thickness - Oil Control Ring - Spacer
            1.574-1.651 mm
            0.0620-0.0650 in

            Pistons and Pins

            •Pin - Piston Pin Clearance to Connecting Rod Bore
            0.007-0.026 mm
            0.0003-0.0010 in

            •Pin - Piston Pin Clearance to Piston Pin Bore
            0.002-0.012 mm
            0.0001-0.0005 in

            •Pin - Piston Pin Diameter
            19.995-20.000 mm
            0.7872-0.7874 in

            •Pin - Piston Pin End Play
            0.210-1.266 mm
            0.0083-0.0498 in

            •Piston - Piston Diameter - @14.5 mm up
            85.967-85.982 mm
            3.3845-3.3851 in

            •Piston - Piston Pin Bore Diameter
            20.002-20.007 mm
            0.7875-0.7877 in

            •Piston - Piston Ring Groove Width - Top
            1.23-1.25 mm
            0.0484-0.0492 in

            •Piston - Piston Ring Groove Width - Second
            1.52-1.54 mm
            0.0598-0.0606 in

            •Piston - Piston Ring Groove Width - Oil Control
            2.52-2.54 mm
            0.0992-0.1000 in

            •Piston - Piston To Bore Clearance
            0.010-0.041 mm
            0.0004-0.0016 in

            Valve System

            •Valves - Valve Face Angle
            45 Degrees

            •Valves - Valve Face Runout - Maximum
            0.040 mm
            0.0016 in

            •Valves - Valve Seat Runout - Maximum
            0.080 mm
            0.0031 in

            •Valves - Valve Face Seat Width - Exhaust
            1.6000 mm
            0.06299 in

            •Valves - Valve Face Seat Width - Intake
            1.2000 mm
            0.04724 in

            •Valves - Valve Head Diameter - Exhaust
            29.950-30.250 mm
            1.1791-1.1909 in

            •Valves - Valve Head Diameter - Intake
            34.950-35.250 mm
            1.3760-1.4154 in

            •Valves - Valve Head O.D. and Chamfer Height - Exhaust
            1.1174 mm
            0.04399 in

            •Valves - Valve Head O.D. and Chamfer Height - Intake
            1.0526 mm
            0.04144 in

            •Valves - Valve Stem Diameter - Exhaust
            5.935-5.950 mm
            0.2337-0.2343 in

            •Valves - Valve Stem Diameter - Intake
            5.955-5.970 mm
            0.2344-0.2355 in

            •Valves - Valve Stem Height - Closed
            32.500 mm
            1.2795 in

            •Valves - Valve Stem to Guide Clearance - Exhaust
            0.050-0.077 mm
            0.0020-0.0026 in

            •Valves - Valve Stem to Guide Clearance - Intake
            0.030-0.057 mm
            0.0012-0.0022 in

            •Valve Lash Adjusters - Valve Lash Adjuster Diameter - Stationary Lash Adjuster
            11.986-12.000 mm
            0.0005-0.0020 in

            •Valve Lash Adjusters - Valve Lash-Adjuster-to-Bore Clearance - Stationary Lash Adjuster
            0.013-0.051 mm
            3.2210-3.2299 in

            •Valve Rocker Arms - Rocker Arm Ratio
            1.68 to 1

            •Valve Rocker Arms - Rocker Arm Roller Diameter
            17.740-17.800 mm
            0.6987-0.7008 in

            •Valve Springs - Valve Spring Free Length
            41.400-44.200 mm
            1.6299-1.7402 in

            •Valve Springs - Valve Spring Installed Height - Closed
            32.500 mm
            1.2795 in

            •Valve Springs - Valve Spring Installed Height - Open
            22.500 mm
            0.8858 in

            •Valve Springs - Valve Spring Load - Closed - @32.5 mm
            245.0-271.0 N
            55-61 lb

            •Valve Springs - Valve Spring Load - Open - @22.5 mm
            525.0-575.0 N
            118-129 lb

            ------- MIKE --------

            WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

            Comment


            • #7
              Re: Service Limit Article?

              2,4 LE5

              Engine Mechanical Specifications Application
              Specification

              Metric
              English

              General Data

              •Engine Type
              Inline 4 Cylinder

              •Displacement
              2.4L
              146 CID

              •RPO
              LE5

              •Liter (VIN)
              B

              •Bore
              87.992-88.008 mm
              3.4668-3.4675 in

              •Stroke
              98 mm
              3.861 in

              •Compression Ratio
              10:01

              Balance Shaft

              •Bearing Clearance
              0.030-0.063 mm
              0.0012-0.0025 in

              •Bearing Diameter - Inside - Carrier
              20.050-20.063 mm
              0.7894-0.7899 in

              •Bearing Diameter - Outside - Carrier
              41.975-41.995 mm
              1.6526-1.6534 in

              •Bearing Journal Diameter
              20.000-20.020 mm
              0.7874-0.7882 in

              •Bushing Clearance
              0.033-0.102 mm
              0.0013-0.0040 in

              •Bushing Diameter - Inside
              36.776-36.825 mm
              1.4479-1.4498 in

              •Bushing Journal Diameter
              36.723-36.743 mm
              1.4458-1.4466 in

              •End Play
              0.100-0.300 mm
              0.0020-0.0118 in

              Block

              •Balance Shaft Bearing Bore Diameter - Carrier
              42.000-42.016 mm
              1.6535-1.6542 in

              •Balance Shaft Bushing Bore Diameter
              40.763-40.776 mm
              1.6048-1.6054 in

              •Crankshaft Main Bearing Bore Diameter
              64.068-64.082 mm
              2.5224-2.5229 in

              •Cylinder Bore Diameter
              87.992-88.008 mm
              3.4668-3.4675 in

              •Cylinder Bore Out-of-Round - Maximum
              0.010 mm
              0.0004 in

              •Cylinder Bore Taper - Maximum
              0.010 mm
              0.0004 in

              •Cylinder Head Deck Surface Flatness - Longitude
              0.050 mm
              0.002 in

              •Cylinder Head Deck Surface Flatness - Overall
              0.08 mm
              0.0031 in

              •Cylinder Head Deck Surface Flatness - Transverse
              0.030 mm
              0.0012 in

              Camshaft

              •Camshaft End Play
              0.040-0.144 mm
              0.0016-0.0057 in

              •Camshaft Journal Diameter
              26.935-26.960 mm
              1.0604-1.0614 in

              •Camshaft Thrust Surface
              21.000-21.052 mm
              0.8268-0.8252 in

              Connecting Rod

              •Connecting Rod Bearing Clearance
              0.029-0.069 mm
              0.0011-0.0027 in

              •Connecting Rod Bore Diameter - Bearing End
              52.118-52.134 mm
              2.0519-2.05252 in

              •Connecting Rod Bore Diameter - Pin End
              20.007-20.021 mm
              0.7877-0.7882 in

              •Connecting Rod Side Clearance
              0.070-0.370 mm
              0.0028-0.0146 in

              •Connecting Rod Straightness - Bend - Maximum
              0.021 mm
              0.0083 in

              •Connecting Rod Straightness - Twist - Maximum
              0.04 mm
              0.0157 in

              Crankshaft

              •Connecting Rod Journal Diameter
              49.000-49.014 mm
              1.9291-1.9297 in

              •Crankshaft End Play
              0.050-0.380 mm
              0.0012-0.0150 in

              •Crankshaft Main Bearing Clearance
              0.031-0.067 mm
              0.0012-0.0026 in

              •Crankshaft Main Journal Diameter
              55.994-56.008 mm
              2.2045-2.2050 in

              Cylinder Head

              •Surface Flatness - Block Deck - Longitude
              0.050 mm
              0.002 in

              •Surface Flatness - Block Deck - Overall
              0.1 mm
              0.004 in

              •Surface Flatness - Block Deck - Transverse
              0.030 mm
              0.0012 in

              •Valve Guide Bore - Exhaust
              6.000-6.012 mm
              0.2362-0.2367 in

              •Valve Guide Bore - Intake
              6.000-6.012 mm
              0.2362-0.2367 in

              •Valve Lifter Bore Diameter - Stationary Lash Adjusters
              12.013-12.037 mm
              0.4730-0.4739 in

              •Valve Seat Angle - Relief Surface
              30 Degrees

              •Valve Seat Angle - Seating Surface
              45 Degrees

              •Valve Seat Angle - Undercut Surface
              60 Degrees

              •Valve Seat Roundness - Maximum
              0.025 mm
              0.0010 in

              •Valve Seat Runout - Maximum
              0.080 mm
              0.0031 in

              •Valve Seat Width - Exhaust Seating Surface
              1.600 mm
              0.0630 in

              •Valve Seat Width - Intake Seating Surface
              1.200 mm
              0.0472 in

              Lubrication System

              •Oil Pressure - Minimum - @1000 RPM
              344.75-551.60 kPa
              50-80 psi

              •Oil Capacity
              4.8L
              5.0 quarts

              Piston Rings

              •Piston Ring End Gap - First Compression Ring
              0.20-0.40 mm
              0.008-0.016 in

              •Piston Ring End Gap - Second Compression Ring
              0.35-0.55 mm
              0.014-0.022 in

              •Piston Ring End Gap - Oil Control Ring - Rails
              0.25-0.76 mm
              0.010-0.030 in

              •Piston Ring to Groove Clearance - First Compression Ring
              0.04-0.08 mm
              0.0015-0.0031 in

              •Piston Ring to Groove Clearance - Second Compression Ring
              0.030-0.069 mm
              0.0012-0.0027 in

              •Piston Ring to Groove Clearance - Oil Control Ring
              0.090-0.106 mm
              0.0035-0.0042 in

              •Piston Ring Thickness - First Compression Ring
              1.170-1.190 mm
              0.0461-0.0469 in

              •Piston Ring Thickness - Second Compression Ring
              1.471-1.490 mm
              0.0579-0.0587 in

              •Piston Ring Thickness - Oil Control Ring - Rail - Maximum
              0.43 mm
              0.0169 in

              •Piston Ring Thickness - Oil Control Ring - Spacer
              1.574-1.651 mm
              0.0620-0.0650 in

              Pistons and Pins

              •Pin - Piston Pin Clearance to Connecting Rod Bore
              0.007-0.026 mm
              0.0003-0.0010 in

              •Pin - Piston Pin Clearance to Piston Pin Bore
              0.002-0.012 mm
              0.0001-0.0005 in

              •Pin - Piston Pin Diameter
              19.995-20.000 mm
              0.7872-0.7874 in

              •Pin - Piston Pin End Play
              0.19-1.16 mm
              0.0075-0.0461 in

              •Piston - Piston Diameter - @14.5 mm up
              85.967-85.982 mm
              3.3845-3.3851 in

              •Piston - Piston Pin Bore Diameter
              20.002-20.007 mm
              0.07875-0.7877 in

              •Piston - Piston Ring Grove Width - Top
              1.23-1.25 mm
              0.0484-0.0492 in

              •Piston - Piston Ring Grove Width - Second
              1.52-1.54 mm
              0.0598-0.0606 in

              •Piston - Piston Ring Grove Width - Oil Control
              2.52-2.54 mm
              0.0992-0.1000 in

              •Piston - Piston To Bore Clearance
              0.010-0.041 mm
              0.0004-0.0016 in

              Valve System

              •Valves - Valve Face Angle
              45 Degrees

              •Valves - Valve Face Runout - Maximum
              0.040 mm
              0.0016 in

              •Valves - Valve Seat Runout - Maximum
              0.080 mm
              0.0031 in

              •Valves - Valve Face Seat Width - Exhaust
              1.6000 mm
              0.06299 in

              •Valves - Valve Face Seat Width - Intake
              1.2000 mm
              0.04724 in

              •Valves - Valve Head Diameter - Exhaust
              29.950-30.250 mm
              1.1791-1.1909 in

              •Valves - Valve Head Diameter - Intake
              34.950-35.250 mm
              1.3760-1.4154 in

              •Valves - Valve Head O.D. and Chamfer Height - Exhaust
              1.1174 mm
              0.04399 in

              •Valves - Valve Head O.D. and Chamfer Height - Intake
              1.0526 mm
              0.04144 in

              •Valves - Valve Stem Diameter - Exhaust
              5.935-5.950 mm
              0.2337-0.2343 in

              •Valves - Valve Stem Diameter - Intake
              5.955-5.970 mm
              0.2344-0.2355 in

              •Valves - Valve Stem Height - Closed
              32.500 mm
              1.2795 in

              •Valves - Valve Stem to Guide Clearance - Intake
              0.030-0.057 mm
              0.0012-0.0022 in

              •Valves - Valve Stem to Guide Clearance - Exhaust
              0.050-0.077 mm
              0.0020-0.0026 in

              •Valve Lifters - Valve Lifter Diameter - Stationary Lash Adjuster
              11.986-12.000 mm
              0.0005-0.0020 in

              •Valve Lifters - Valve Lifter-to-Bore Clearance - Stationary Lash Adjuster
              0.013-0.051 mm
              3.2210-3.2299 in

              •Valve Rocker Arms - Rocker Arm Ratio
              1.68 to 1

              •Valve Rocker Arms - Rocker Arm Roller Diameter
              17.740-17.800 mm
              0.6987-0.7008 in

              •Valve Springs - Valve Spring Free Length
              41.400-44.200 mm
              1.6299-1.7402 in

              •Valve Springs - Valve Spring Installed Height - Closed
              32.500 mm
              1.2795 in

              •Valve Springs - Valve Spring Installed Height - Open
              22.500 mm
              0.8858 in

              •Valve Springs - Valve Spring Load - Closed - @32.5 mm
              245.0-271.0 N
              55-61 lb

              •Valve Springs - Valve Spring Load - Open - @22.5 mm
              525.0-575.0 N
              118-129 lb

              ------- MIKE --------

              WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

              Comment


              • #8
                Re: Service Limit Article?

                3.0 L81

                Engine Block Specifications Application
                Service Limit

                Metric
                English

                Cylinder Bore - Select Fit Designation Stamped on Block

                •(
                85.975-85.985 mm
                3.3848-3.3852 in

                •(99)
                85.985-85.995 mm
                3.3852-3.3856 in

                •(00)
                85.995-86.005 mm
                3.3856-3.3860 in

                •(01)
                86.005-86.015 mm
                3.3860-3.3864 in

                •(02)
                86.015-86.025 mm
                3.3864-3.3868 in

                •(7 + 0.5) Oversize
                86.465-86.475 mm
                3.4041-3.4045 in

                •Maximum Out-of-Round
                0.065 mm
                0.0003 in

                •Taper
                0.0065 mm
                0.0003 in

                Piston - Select Fit Designation Stamped on Top of Piston

                •(
                85.940-85.950 mm
                3.3834-3.3838 in

                •(99)
                85.950-85.960 mm
                3.3838-3.3842 in

                •(00)
                85.960-85.970 mm
                3.3842-3.3846 in

                •(01)
                85.970-85.980 mm
                3.3846-3.3850 in

                •(02)
                85.980-85.990 mm
                3.3850-3.3854 in

                •(7 + 0.5) Oversize
                86.430-86.440 mm
                3.4027-3.4031 in

                •Piston Bore Clearance
                0.025-0.045 mm
                0.0010-0.0018 in

                •Piston Pin Diameter
                21 mm
                0.8267 in

                •Clearance in Piston
                0.003-0.008 mm
                0.0001-0.0003 in

                Piston Ring - Compression

                •Thickness
                1.5 mm
                0.0590 in

                •Ring Groove Clearance
                0.02-0.04 mm
                0.0008-0.0015 in

                •Ring Gap
                0.30-0.50 mm
                0.0118-0.0196 in

                Piston Ring - Oil

                •Thickness
                3.0 mm
                0.1181 in

                •Ring Groove Clearance
                0.01-0.03 mm
                0.0004-0.0012 in

                •Ring Gap
                0.40-1.40 mm
                0.0157-0.0551 in

                Piston Pin

                •Diameter
                21 mm
                0.8267 in

                •Clearance in Piston
                0.001-0.015 mm
                0.0001-0.0003 in

                Crankshaft - Main Journal

                •Standard Size - Green
                67.980-67.988 mm
                2.6763-2.6766 in

                •Standard Size - Brown
                67.988-67.996 mm
                2.6766-2.6770 in

                •Undersize - 0.25 - Green/Blue
                67.730-67.738 mm
                2.6656-2.6668 in

                •Undersize - 0.25 - Brown/Blue
                67.738-67.746 mm
                2.668-2.6671 in

                •Undersize - 0.50 - Green/White
                67.480-67.488 mm
                2.666-2.6570 in

                •Undersize - 0.50 - Brown/Blue
                67.488-67.496 mm
                2.6570-2.6573 in

                •Main Journal Maximum Out-of-Round
                0.03 mm
                0.0012 in

                •Crankshaft Bearing Clearance
                0.014-0.043 mm
                0.0006-0.0017 in

                •Crankshaft End Play
                0.010-0.76 mm
                0.0004-0.0300 in

                •Connecting Rod Journal Diameter
                48.971-48.990 mm
                1.927-1.928 in

                •Undersize - 0.25
                48.721-48.740 mm
                1.918-1.919 in

                •Undersize - 0.50
                48.471-48.490 mm
                1.908-1.909 in

                Connecting Rod

                •Side Clearance
                0.07-0.28 mm
                0.0027-0.0110 in

                •Bearing Clearance
                0.013-0.061 mm
                0.0005-0.0024 in

                •Big End Diameter
                52.000-52.012 mm
                2.0472-2.0477 mm

                Cylinder Head Specifications Measurement
                Standard
                Service Limit

                Metric
                English
                Metric
                English

                Compression (Hot)

                250 RPM (Open Throttle)
                1310 kPa
                190 psi min
                1,241 kPa
                180 psi min

                Cylinder Leakage (Hot)

                689 kPa (100 psi) Input
                69 kPa 10% max
                10 psi max
                138 kPa 15% max
                20 psi max

                Cylinder Head

                Total Height
                134.0 mm
                5.276 in
                133.9-134.1 mm
                5.272-5.280 in

                Maximum Distortion (Length)
                --
                --
                0.05/100 mm
                0.0020/3.937 in

                Valve

                Lifter
                --
                --
                --
                --

                Face Angle
                --
                --
                --
                45 degrees

                Seat Angle
                --
                --
                --
                45 degrees

                Seat Width
                --
                --
                --
                --

                Intake
                1.0-1.4 mm
                0.0394-0.0551 in
                --
                --

                Exhaust
                1.4-1.8 mm
                0.0551-0.0709 in
                --
                --

                Valve Length - Production

                Intake
                102.1 mm
                4.016 in
                --
                --

                Exhaust
                92.25 mm
                3.632 in
                --
                --

                Valve Length - Service

                Intake
                101.7 mm
                4.0039 in
                --
                --

                Exhaust
                91.8 mm
                3.6141 in
                --
                --

                Valve Stem Diameter

                Standard (K) Intake
                5.955-5.970 mm
                0.2344-0.2350 in
                --
                --

                Standard (K) Exhaust
                5.945-5.960 mm
                0.2341-0.2346 in
                --
                --

                Oversize (K 1-0.075) Intake
                6.030 mm
                0.2374 in
                --
                --

                Oversize (K 1-0.075) Exhaust
                6.020 mm
                0.2370 in
                --
                --

                Valve Guide Diameter

                Standard (K)
                6.000-6.012 mm
                0.2362-0.2367 in
                --
                --

                Oversize (K 1-0.075)
                6.075-6.090 mm
                0.2392-0.2398 in
                --
                --

                Valve Guide Installed Height
                13.7-14.0 mm
                0.5394-0.5512 in
                --
                --

                Stem Clearance

                Intake
                0.030-0.057 mm
                0.0012-0.0022 in
                --
                --

                Exhaust
                0.040-0.067 mm
                0.0016-0.0026 in
                --
                --

                Valve Height

                Intake
                39.2 mm
                1.543 in
                --
                --

                Exhaust
                39.2 mm
                1.543 in
                --
                --

                Intake and Exhaust Compressed at 252 N (56.6 lbs)
                34 mm
                1.338 in
                --
                --

                Camshaft

                Exhaust Cam Lobe Lift Rise
                8.66-8.74 mm
                0.3409-0.344 in
                8.61 mm
                0.339 in min

                Lifter Body Diameter
                32.959-32.975 mm
                1.2976-1.282 in
                32.947 mm
                1.297 in min

                Lifter Body Clearance
                0.025-0.066 mm
                0.0010-0.0026 in
                0.083 mm
                0.003 in max

                Journal Diameter
                27.939-27.960 mm
                1.099-1.101 in
                --
                --

                Bearing Clearance
                0.040-0.082 mm
                0.0015-0.0020 in
                --
                --

                End Play
                0.04-0.144 mm
                0.0016-0.0057 in
                --
                --

                Spark Plug

                Type
                Bosch FLR-LTE, GM

                P/N 90541059
                --

                Gap
                0.9-1.1 mm
                0.035-0.043 in
                --
                --

                Torque
                --
                --
                25 N·m
                19 lb ft

                Oil Pressure - Minimum

                Engine Idle - at Normal Operating Temperature
                --
                --
                110 kPa
                16 psi

                ------- MIKE --------

                WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

                Comment


                • #9
                  Re: Service Limit Article?

                  3.5 L66 (honda)

                  Engine Mechanical Specifications
                  Application
                  Specification

                  Metric
                  English

                  General

                  •Engine Type
                  Water Cooled, 4-Stroke, SOHC Gasoline Engine

                  •Displacement
                  3471 cc
                  212 cu in

                  •RPO
                  L66

                  •VIN
                  U

                  •Cylinder Arrangement
                  60° V6 Transverse

                  •Bore
                  89.0 mm
                  3.50 in

                  •Stroke
                  93.0 mm
                  3.66 in

                  •Compression Ratio
                  10.0:1

                  •Engine Compression Test - Minimum
                  990 kPa
                  145 psi

                  •Engine Compression Test - Maximum Variation
                  200 kPa
                  29 psi

                  •Idle Speed
                  680-780 RPM

                  •Firing Order
                  1-4-2-5-3-6

                  •Spark Plug Gap - Production
                  1.0-1.1 mm
                  0.039-0.043 in

                  •Spark Plug Gap - Service
                  1.3 mm
                  0.051 in

                  •Ignition Timing
                  8-12 BTDC at 680-780 RPM

                  Block

                  •Crankshaft Main Bearing Bore Diameter
                  77.0-77.024 mm
                  3.031-3.032 in

                  •Cylinder Bore Diameter - Production
                  89.0-89.015 mm
                  3.5039-3.5045 in

                  •Cylinder Bore Diameter - Service
                  89.065 mm
                  3.5065 in

                  •Cylinder Bore Diameter - 0.25 mm (0.0098 in) Oversize Piston
                  89.25-89.265 mm
                  3.5138-3.5144 in

                  •Cylinder Bore Taper - Service
                  0.05 mm
                  0.002 in

                  •Cylinder Head Deck Surface Flatness - Production
                  0.07 mm
                  0.003 in

                  •Cylinder Head Deck Surface Flatness - Service
                  0.1 mm
                  0.004 in

                  •Cylinder Reboring Limit - Service
                  0.25 mm
                  0.01 in

                  •Rear Housing-to-Oil Seal Clearance
                  0.5-0.8 mm
                  0.019-0.031 in

                  Camshaft

                  •Camshaft-to-Cap Clearance - Production
                  0.05-0.2 mm
                  0.002-0.008 in

                  •Camshaft-to-Cap Clearance - Service
                  0.2 mm
                  0.008 in

                  •End Play - Production
                  0.05-0.20 mm
                  0.002-0.008 in

                  •End Play - Service
                  0.2 mm
                  0.008 in

                  •Journal Diameter
                  42.935-42.950 mm
                  1.690-1.691 in

                  •Journal Out-of-Round - Maximum
                  0.03 mm
                  0.0012 in

                  •Camshaft-to-Journal Clearance - Production
                  0.05-0.089 mm
                  0.002-0.0035 in

                  •Camshaft-to-Journal Clearance - Service
                  0.15 mm
                  0.006 in

                  •Lobe Height - Intake Primary
                  35.041 mm
                  1.3796 in

                  •Lobe Height - Intake Mid
                  36.445 mm
                  1.4348 in

                  •Lobe Height - Intake Secondary
                  35.284 mm
                  1.3891 in

                  •Lobe Height - Exhaust
                  36.326 mm
                  1.4302 in

                  •Lobe Lift - Intake Primary
                  5.041 mm
                  0.1984 in

                  •Lobe Lift - Intake Mid
                  6.323 mm
                  0.2489 in

                  •Lobe Lift - Intake Secondary
                  5.284 mm
                  0.2080 in

                  •Lobe Lift - Exhaust
                  6.326 mm
                  0.2490 in

                  •Runout - Production
                  0.03 mm
                  0.001 in

                  •Runout - Service
                  0.04 mm
                  0.002 in

                  Cooling System

                  •Thermostat Begins-to-Open Temperature
                  76-80°C
                  168-176°F

                  •Thermostat Full Open Temperature
                  90°C
                  194°F

                  •Water Pump Displacement - at 6,000 RPM Per Minute
                  176 liters
                  186 qts

                  Connecting Rod

                  •Bearing Clearance - Production
                  0.02-0.044 mm
                  0.0008-0.0017 in

                  •Bearing Clearance - Service
                  0.05 mm
                  0.002 in

                  •Bore Diameter - Bearing End
                  58 mm
                  2.28 in

                  •Bore Diameter - Pin End
                  21.97-21.976 mm
                  0.865-0.8652 in

                  •Bore Out-of-Round - Bearing End
                  0.005 mm
                  0.0002 in

                  •Length
                  158.5 mm
                  6.24 in

                  •End Play - Production
                  0.15-0.35 mm
                  0.006-0.014 in

                  •End Play - Service
                  0.45 mm
                  0.018 in

                  •Connecting Rod Bolt - Difference in Diameter - Service
                  0.0-0.1 mm
                  0.0-0.004 in

                  Crankshaft

                  •Connecting Rod Journal Diameter
                  54.976-55.0 mm
                  2.1644-2.1654 in

                  •Connecting Rod Journal Out-of-Round - Production
                  0.005 mm
                  0.0002 in

                  •Connecting Rod Journal Out-of-Round - Service
                  0.01 mm
                  0.0004 in

                  •Connecting Rod Journal Taper - Production
                  0.005 mm
                  0.0002 in

                  •Connecting Rod Journal Taper - Service
                  0.01 mm
                  0.0004 in

                  •Connecting Rod Journal Width
                  17.55-17.75 mm
                  0.691-0.699 in

                  •End Play - Production
                  0.1-0.35 mm
                  0.004-0.014 in

                  •End Play - Service
                  0.45 mm
                  0.018 in

                  •Main Bearing Clearance - Production
                  0.02-0.044 mm
                  0.0008-0.0017 in

                  •Main Bearing Clearance - Service
                  0.05 mm
                  0.002 in

                  •Main Journal Diameter
                  71.976-72.0 mm
                  2.8337-2.8346 in

                  •Main Journal Out-of-Round - Production
                  0.005 mm
                  0.0002 in

                  •Main Journal Out-of-Round - Service
                  0.01 mm
                  0.0004 in

                  •Main Journal Taper - Production
                  0.005 mm
                  0.0002 in

                  •Main Journal Taper - Service
                  0.01 mm
                  0.0004 in

                  •Runout - Production - Journals 1 and 4
                  0.02 mm
                  0.0008 in

                  •Runout - Production - Journals 2 and 3
                  0.025 mm
                  0.001 in

                  •Runout - Service
                  0.03 mm
                  0.0012 in

                  •Thrust Surface Distance
                  0.1-0.35 mm
                  0.004-0.014 in

                  •Thrust Surface Runout
                  0.45 mm
                  0.018 in

                  Cylinder Head

                  •Combustion Chamber Volume
                  51.3 cu cm
                  3.13 cu in

                  •Cylinder Head Height/Thickness
                  120.95-121.05 mm
                  4.762-4.766 in

                  •Surface Flatness - Block Deck
                  0.05 mm
                  0.002 in

                  •Surface Flatness - Exhaust Manifold Deck
                  0.05 mm
                  0.002 in

                  •Surface Flatness - Intake Manifold Deck
                  0.05 mm
                  0.002 in

                  •Resurface Limit - Block Deck
                  0.2 mm
                  0.008 in

                  •Valve Guide Bore - Exhaust - Production
                  5.515-5.53 mm
                  0.2171-0.2178 in

                  •Valve Guide Bore - Exhaust - Service
                  5.55 mm
                  0.219 in

                  •Valve Guide Bore - Intake - Production
                  5.515-5.530 mm
                  0.2171-0.2177 in

                  •Valve Guide Bore - Intake - Service
                  5.55 mm
                  0.219 in

                  •Valve Guide Installed Height - Exhaust
                  20.63-21.63 mm
                  0.812-0.852 in

                  •Valve Guide Installed Height - Intake
                  21.2-22.2 mm
                  0.835-0.874 in

                  Lubrication System

                  •Oil Type
                  5W-20

                  •Oil Capacity - with Engine Overhaul
                  5.0 liters
                  5.2 qts

                  •Oil Capacity - with Filter
                  4.3 liters
                  4.5 qts

                  •Oil Capacity - without Filter
                  4.0 liters
                  4.2 qts

                  •Oil Pressure - at Idle and Engine at 80°C (176°F)
                  70 kPa
                  10 psi

                  •Oil Pressure - at 3,000 RPM and Engine at 80°C (176°F)
                  490 kPa
                  71 psi

                  Oil Pump

                  •Displacement - at 6,000 RPM Per Minute
                  58.4 liters
                  61.7 qts

                  •Rotor Diameter - Outer
                  84 mm
                  3.307 in

                  •Rotor Pocket - Depth - Inner
                  12.72 mm
                  0.5 in

                  •Rotor Pocket - Depth - Outer
                  12.78 mm
                  0.503 in

                  •Inner Rotor-to-Outer Rotor Radial Clearance - New
                  0.04-0.16 mm
                  0.002-0.0063 in

                  •Inner Rotor-to-Outer Rotor Radial Clearance - Service Limit
                  0.2 mm
                  0.008 in

                  •Housing-to-Rotor Axial Clearance - New
                  0.02-0.07 mm
                  0.001-0.003 in

                  •Housing-to-Rotor Axial Clearance - Service Limit
                  0.12 mm
                  0.005 in

                  •Housing-to-Outer Rotor Radial Clearance - New
                  0.10-0.19 mm
                  0.004-0.007 in

                  •Housing-to-Outer Rotor Radial Clearance - Service Limit
                  0.2 mm
                  0.008 in

                  Piston Rings

                  •End Gap - Top - Production
                  0.2-0.35 mm
                  0.008-0.014 in

                  •End Gap - Top - Service
                  0.6 mm
                  0.024 in

                  •End Gap - Second - Production
                  0.4-0.55 mm
                  0.0016-0.022 in

                  •End Gap - Second - Service
                  0.7 mm
                  0.028 in

                  •End Gap - Oil - Production
                  0.2-0.7 mm
                  0.008-0.028 in

                  •End Gap - Oil - Service
                  0.8 mm
                  0.031 in

                  •First Compression Ring - Production
                  0.02-0.35 mm
                  0.008-0.014 in

                  •First Compression Ring - Service
                  0.6 mm
                  0.024 in

                  •Second Compression Ring - Production
                  0.4-0.055 mm
                  0.0016-0.0022 in

                  •Second Compression Ring - Service
                  0.7 mm
                  0.028 in

                  •Oil Control Ring - Production
                  0.2-0.7 mm
                  0.008-0.028 in

                  •Oil Control Ring - Service
                  0.8 mm
                  0.031 in

                  •Piston Ring-to-Groove Clearance - Top - Production
                  0.055-0.08 mm
                  0.0022-0.0031 in

                  •Piston Ring-to-Groove Clearance - Top - Service
                  0.15 mm
                  0.006 in

                  •Piston Ring-to-Groove Clearance - Second - Production
                  0.03-0.055 mm
                  0.0012-0.0022 in

                  •Piston Ring-to-Groove Clearance - Second - Service
                  0.13 mm
                  0.005 in

                  •First Compression Ring - Production
                  0.055-0.08 mm
                  0.0022-0.0031 in

                  •First Compression Ring - Service
                  0.13 mm
                  0.005 in

                  •Second Compression Ring - Production
                  0.03-0.055 mm
                  0.0012-0.0022 in

                  •Second Compression Ring - Service
                  0.13 mm
                  0.005 in

                  •First Compression Ring Height
                  1.2 mm
                  0.05 in

                  •First Compression Width
                  3.1 mm
                  0.12 in

                  •Second Compression Height
                  1.2 mm
                  0.05 in

                  •Second Compression Width
                  3.4 mm
                  0.13 in

                  Pistons

                  •Diameter - Production - Measure 16 mm (0.63 in) from Bottom of Skirt
                  88.975-88.985 mm
                  3.5029-3.5033 in

                  •Diameter - Service
                  88.965 mm
                  3.5026 in

                  •Diameter - 0.25 mm Oversize Piston
                  89.225-89.235 mm
                  3.5128-3.5132 in

                  •Out-of-Round - Measured by Clearance to Cylinder Bore
                  0.08 mm
                  3.15 in

                  •Pin Bore Diameter
                  21.96-22.03 mm
                  0.864-0.867 in

                  •Ring Groove Width - Top - Production
                  1.24-1.25 mm
                  0.0488-0.0492 in

                  •Ring Groove Width - Top - Service
                  1.27 mm
                  0.05 in

                  •Ring Groove Width - Second - Production
                  1.22-1.23 mm
                  0.048-0.0484 in

                  •Ring Groove Width - Second - Service
                  1.25 mm
                  0.049 in

                  •Ring Groove Width - Oil - Production
                  2.805-2.825 mm
                  0.1104-0.1112 in

                  •Ring Groove Width - Oil - Service
                  2.85 mm
                  0.112 in

                  •Piston to Bore Clearance - Production
                  0.015-0.04 mm
                  0.0006-0.0016 in

                  •Piston to Bore Clearance - Service
                  0.08 mm
                  0.003 in

                  Piston Pin

                  •Clearance to Connecting Rod Bore - Production
                  0.005-0.014 mm
                  0.0002-0.0006 in

                  •Clearance to Connecting Rod Bore - Service
                  0.019 mm
                  0.0007 in

                  •Clearance to Piston Pin Bore - Production
                  -0.005 to +0.001 mm
                  -0.0002 to +0.00004 in

                  •Clearance to Piston Pin Bore - Service
                  0.004 mm
                  0.0002 in

                  •Diameter - Production
                  21.962-21.965 mm
                  0.8646-0.8648 in

                  •Diameter - Service
                  21.954 mm
                  0.8643 in

                  •Length
                  53.77-54.23 mm
                  2.116-2.135 in

                  Starter

                  •Rated Output
                  1.6 kW
                  2.15 hp

                  Timing Belt Tensioner

                  •Tensioner Rod Extended
                  48.8-58.7 mm
                  1.92-2.31 in

                  •Tensioner Spring Load - Rod Extended
                  151 N at 58.7 mm
                  34 lb at 2.31 in

                  •Tensioner Spring Load - Rod Partially Extended
                  185 N at 54.4 mm
                  41.5 lb at 2.14 in

                  •Tensioner Spring Load - Rod Retracted
                  228 N at 48.8 mm
                  51 lb at 1.92 in

                  Valves and Valve Seats

                  •Clearance - Cold - Exhaust
                  0.28-0.32 mm
                  0.011-0.013 in

                  •Clearance - Cold - Intake
                  0.20-0.24 mm
                  0.008-0.009 in

                  •Face Angle - Exhaust
                  40-60 degrees

                  •Face Angle - Intake
                  45-60-70 degrees

                  •Face Runout - Maximum
                  0.04 mm
                  0.0016 in

                  •Face Width
                  2.121 mm
                  0.083 in

                  •Head Diameter - Exhaust
                  29.9-30.1 mm
                  1.177-1.185 in

                  •Head Diameter - Intake
                  34.9-35.1 mm
                  1.374-1.382 in

                  •Key Groove Diameter
                  4.595-4.60 mm
                  0.180-0.181 in

                  •Length - Exhaust
                  113.9-114.5 mm
                  4.484-4.508 in

                  •Length - Intake
                  115.7-116.3 mm
                  4.555-4.579 in

                  •Seat Angle - Exhaust
                  30-45-60 degrees

                  •Seat Angle - Intake
                  30-45-67 degrees

                  •Seat Width - Exhaust - Production
                  1.25-1.55 mm
                  0.049-0.061 in

                  •Seat Width - Exhaust - Service
                  2.0 mm
                  0.079 in

                  •Seat Width - Intake - Production
                  1.25-1.55 mm
                  0.049-0.061 mm

                  •Seat Width - Intake - Service
                  2.0 mm
                  0.079 in

                  •Stem Diameter - Exhaust - Production
                  5.45-5.46 mm
                  0.2146-0.215 in

                  •Stem Diameter - Exhaust - Service
                  5.42 mm
                  0.2134 in

                  •Stem Diameter - Intake - Production
                  5.485-5.495 mm
                  0.2159-0.2163 in

                  •Stem Diameter - Intake - Service
                  5.455 mm
                  0.2148 in

                  •Stem Installed Height - Exhaust - Production
                  46.68-47.48 mm
                  1.838-1.869 in

                  •Stem Installed Height - Exhaust - Service
                  47.73 mm
                  1.879 in

                  •Stem Installed Height - Intake - Production
                  46.75-47.55 mm
                  1.841-1.872 in

                  •Stem Installed Height - Intake - Service
                  47.8 mm
                  1.882 in

                  •Stem-to-Guide Clearance - Exhaust - Production
                  0.055-0.08 mm
                  0.0022-0.0031 in

                  •Stem-to-Guide Clearance - Exhaust - Service
                  0.11 mm
                  0.004 in

                  •Stem-to-Guide Clearance - Intake - Production
                  0.02-0.045 mm
                  0.0008-0.0018 in

                  •Stem-to-Guide Clearance - Intake - Service
                  0.08 mm
                  0.003 in

                  Valve Guides

                  •Valve Guide Installed Height - Intake
                  21.20-22.2 mm
                  0.835-0.874 in

                  •Valve Guide Installed Height - Exhaust
                  20.63-21.63 mm
                  0.812-0.852 in

                  Valve Lash Adjuster

                  •Free Length
                  47.41 mm
                  1.87 in

                  •Spring Load
                  49 N at 45.5 mm
                  11 lb at 1.79 in

                  Rocker Arms and Shafts

                  •Bore Diameter
                  20.02-20.05 mm
                  0.788-0.789 in

                  •Arm-to-Shaft Clearance - Exhaust - Production
                  0.026-0.077 mm
                  0.001-0.003 in

                  •Arm-to-Shaft Clearance - Exhaust - Service
                  0.077 mm
                  0.003 in

                  •Arm-to-Shaft Clearance - Intake - Production
                  0.026-0.067 mm
                  0.001-0.0026 in

                  •Arm-to-Shaft Clearance - Intake - Service
                  0.067 mm
                  0.0026 in

                  •Ratio
                  1.5:1

                  •Shaft Diameter
                  20.0 mm
                  0.7874 in

                  •Intake Rocker Arm Test - Regulator Pressure Setting
                  440-540 kPa
                  64-78 psi

                  Valve Springs

                  •Coil Thickness - Exhaust
                  3.5 mm
                  0.137 in

                  •Coil Thickness - Intake
                  3.6 mm
                  0.141 in

                  •Diameter - Inside
                  16.2 mm
                  0.637 in

                  •Diameter - Outside - Exhaust
                  23.2 mm
                  0.913 in

                  •Diameter - Outside - Intake
                  23.4 mm
                  0.921 in

                  •Free Length - Exhaust
                  51.06 mm
                  2.01 in

                  •Free Length - Intake
                  51.54 mm
                  2.029 in

                  •Installed Height
                  43.4 mm
                  1.708 in

                  ------- MIKE --------

                  WARNING: The following posts may contain and are most likely the result of any/all of the following. Boredom, laziness, apathy, lack of sleep, alchahol and a strong desire to be a jackass for no good reason other than because I can and am. Please read and take any or all posts with a grain of salt and a sense of humor. Not responsible for any butt-hurt, bad attitudes, or temper tantrums. By reading this, you have accepted this warning as a warning, therefore you have been warned, Thank you.

                  Comment


                  • #10
                    S-Series Torque Specifications and Service Limits.

                    Torque Specs
                    Originally posted by Slow97SL1
                    Saturn Torque Specs
                    All numbers are Torque Ft/Lbs unless noted.
                    These numbers are thought to be correct but always double check.

                    91/92 Models
                    A/C Compressor Bracket to Engine Bolts 19
                    A/C Compressor to Front Bracket Bolt 40
                    A/C Compressor to Rear Bracket Bolt 19
                    Accessory Belt Idler Bolts 33
                    Accessory Belt Tensioner Bolts 22
                    Axle Shaft Support Bracket to Engine Bolts 41
                    Camshaft Sprocket Bolt 75
                    Connecting Rod Cap Nut 33
                    Cradle to Body Bolts 151
                    Crankshaft Sprocket Bolt 158
                    Cylinder Head Bolt
                    DOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 37ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    SOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 33ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    Engine Block Drain Plug 26
                    Engine to Transaxle Stiffening Brackets 40
                    Exhaust Manifold Retaining Nuts
                    DOHC 23
                    SOHC 16
                    Exhaust Pipe to Manifold Nuts 23
                    Flex Plate to Crankshaft 44
                    Flex plate to Torque Converter Bolts 41
                    Flywheel to Crankshaft 59
                    Front Engine Mount 52
                    Front Pulley to Crankshaft Bolt 159
                    Front Strut to Knuckle Bolt 148
                    Fuel Lines 19
                    Intake Manifold Retaining Nuts 22
                    Intake Manifold Support Bracket to Engine Bolt
                    DOHC
                    LH Side 22
                    RH Side 41
                    SOHC 22
                    Main Bearing Cap Bolts 37
                    Oil Pan Dran Plug 26
                    Power Steering Pump Retaining Bolts 27
                    Rocker Arm Shaft Bolts 19
                    Starter Motor Retaining Bolts 27
                    Throttle Body Bolts 23
                    Timing Chain Guide Bolts
                    Fixed 21
                    Pivoting 19
                    Torque Axis Mount to Engine Nuts 52
                    Torque Strut to Cradle Brackets 52
                    Transaxle to Block Bolts
                    Lower 96
                    Upper 66
                    Water Pump to Block Bolts 22
                    Water Pump Pulley Bolts 19
                    Wheel Lug Nuts 103
                    Cam Cover Bolts 89
                    Camshaft Bearing Cap Bolt 124
                    Coolant Sensor 71
                    Crankshaft Seal Housing to Block Bolts 97
                    Front Cover Bolts
                    Lower Center Bolt 89
                    Perimeter and Upper Center 22
                    Fuel Line to Fuel Rail 133
                    Fuel Line to Fuel Pressure Regulator 133
                    Oil Pan Bolts 80
                    Oil Pump Cover Screws 97
                    Starter Motor Bracket 80
                    Timing Chain Tensioner Bolts 168


                    93-97 Models

                    A/C Compressor Bracket to Engine Bolts 19
                    A/C Compressor to Front Bracket Bolt 40
                    A/C Compressor to Rear Bracket Bolt 19
                    Accessory Belt Idler Bolts 33
                    Accessory Belt Tensioner Bolts 22
                    Camshaft Sprocket Bolt 75
                    Connecting Rod Cap Nut 33
                    Cradle to Body Bolts 151
                    Crankshaft Pulley/Balancer Bolt 159
                    Cylinder Head Bolt
                    DOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 37ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    SOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 33ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    Engine Mounts
                    Front Mount to Block 52
                    Rear Mounts 35
                    Exhaust Manifold Retaining Nuts
                    DOHC 23
                    SOHC 16
                    Exhaust Pipe to Manifold Nuts 23
                    Flex Plate to Crankshaft 44
                    Flex plate to Torque Converter Bolts 41
                    Flywheel to Crankshaft 59
                    Front Cover
                    Except Lower Center Bolt 22
                    Intake Manifold Retaining Nuts
                    DOHC 22
                    SOHC 15
                    Oil Pan Darn Plug 26
                    Power Steering Pump Retaining Bolts 27
                    Rocker Arm Shaft Bolts 19
                    Starter Motor Retaining Bolts 27
                    Strut to Steering Knuckle Bolt 148
                    Throttle Body Bolts 24
                    Timing Chain Guide Bolts 19
                    Timing Chain Tensioner Bolt 14
                    Torque Axis Mount to Engine Nuts 37
                    Transaxle to Block Bolts
                    Lower 96
                    Upper 66
                    Water Pump to Block Bolts 22
                    Water Pump Pulley Bolts 19
                    Wheel Lug Nuts 103
                    Cam Cover Bolt 89
                    Camshaft Bearing Cap Bolt 124
                    Crankshaft Seal Housing to Block Bolts 97
                    Front Cover Lower Bolt 89
                    Fuel Line to Fuel Pressure Regulator Nut 133
                    Oil Pan Bolts 80
                    Oil Pump Cover Screws 97


                    98-01 Models

                    A/C Compressor Bracket to Engine Bolts 19
                    A/C Compressor to Front Bracket Bolt 40
                    A/C Compressor to Rear Bracket Bolt 19
                    Accessory Belt Idler Bolts 22
                    Accessory Belt Tensioner Bolts 22
                    Camshaft Sprocket Bolt 75
                    Clutch Pressure Plate 19
                    Connecting Rod Cap Nut 33
                    Cradle to Body Bolts 151
                    Crankshaft Pulley/Balancer Bolt 159
                    Cylinder Head Bolt
                    DOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 37ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    SOHC Tighten all bolts in sequence to 22ft/lbs. Then tighten all bolts to 33ft/lbs. Repeat sequence, tightening all bolts an additional 1/4 turn.
                    Engine Mounts
                    Front Mount to Block 52
                    Front Mount to Front Cover 37
                    Rear Mounts 35
                    Exhaust Manifold Retaining Nuts
                    DOHC 150 Inch/Lbs
                    SOHC 16
                    Exhaust Pipe to Manifold Nuts 23
                    Flex Plate to Crankshaft 44
                    Flex plate to Torque Converter Bolts 52
                    Flywheel to Crankshaft 59
                    Front Cover
                    Except Lower Center Bolt 22
                    Lower Center Bolt 89 Inch/lbs
                    Intake Manifold Retaining Nuts 22
                    Main Bearing Cap Bolts 37
                    Oil Pan Drain Plug 27
                    Power Steering Pump Retaining Bolts 22
                    Rocker Arm Shaft Bolts 19
                    Spark Plugs 20
                    Starter Motor Retaining Bolts 27
                    Strut to Steering Knuckle Bolt 148
                    Throttle Body Bolts 23
                    Timing Chain Guide Bolts 19
                    Torque Axis Mount to Engine Nuts 37
                    Transaxle to Block Bolts
                    Lower 96
                    Upper 66
                    Water Pump to Block Bolts 22
                    Water Pump Pulley Bolts 19
                    Wheel Lug Nuts 103
                    Camshaft Bearing Cap Bolt 124 INCH lbs or 8 ft/lbs
                    Crankshaft Seal Housing to Block Bolts 97
                    Cylinder Head Cover Bolt 89
                    Oil Pan Bolts 80
                    Oil Pump Cover Screws 97
                    Timing Chain Tensioner Bolts 168
                    Um, 98 Is the Last year for the 91-98 style shorter rods that use nuts for the connecting rods, after 98 they use BOLTS
                    Connecting Rod Cap-to-Rod,25 N•m+75°,19 lb ft+75°.



                    2k2 torque specs
                    Complete 2002 Engine Fastener Specs - FSM source
                    Fastener Tightening Specifications
                    Application Specification,Metric,English

                    A/C Compressor Brackets-to-Head/Block,25 N•m,19 lb ft
                    A/C Compressor-to-Front Bracket,54 N•m,40 lb ft
                    A/C Compressor-to-Rear Bracket,25 N•m,19 lb ft
                    A/C Compressor-to-Rear Bracket,30 N•m,22 lb ft
                    Accelerator Control Cable Bracket-to-Intake Manifold (L24),30 N•m,22 lb ft
                    Axle Shaft Intermediate Bracket-to-Block,55 N•m,41 lb ft
                    Battery Hold Down Nut,9 N•m,80 lb in
                    Battery Terminal Bolts,17 N•m,13 lb ft
                    Belt Idler Pulley-to-Front Cover,27 N•m,20 lb ft
                    Belt Tensioner Idler Pulley Bolt,27 N•m,20 lb ft
                    Belt Tensioner-to-Block,30 N•m,22 lb ft
                    Belt Tensioner-to-Front Cover,27 N•m,20 lb ft
                    Brake Caliper Bolt,110 N•m,81 lb ft
                    Camshaft Bearing Cap-to-Head (LL0),14 N•m,10 lb ft
                    Camshaft Cover-to-Head (LL0),10 N•m,89 lb in
                    Camshaft Sprockets-to-Camshafts,100 N•m,74 lb ft
                    Camshaft Thrust Bearing-to-Head (L24),25 N•m,19 lb ft
                    Canister Purge Solenoid-to-Block,22 N•m,16 lb ft
                    Clutch Pressure Plate-to-Flywheel,25 N•m,19 lb ft
                    Connecting Rod Cap-to-Rod,25 N•m+75°,19 lb ft+75°
                    Coolant Drain-to-Plug/Block,30 N•m,22 lb ft
                    Coolant Temperature Sensor,8 N•m,71 lb in

                    Ethanol and Boost: My Anti-Drugs.

                    2016 Chevrolet Colorado LT - HNNNNGG.
                    1999 Ford Dangah Rangah XLT - Junk haulin' junker-slut.
                    1998 Saturn SC2 - Garbage. Pure, unadulterated, unapologetic, garbage.
                    Gone: 2004 POSRT4 - 372/425 @ 20psi, "Super safe tune" --- 4xx/4xx @ 26psi, "BAMF Tune"
                    Next: 1990 Supra "LOLNOJZ" - LSx, 4L80E, Megasquirt, whole lot of Ethanol, whole lot of snail...

                    Comment


                    • #11
                      Continued.


                      Originally posted by Slow97SL1
                      Crankshaft Bearing Cap-to-Block,50 N•m,37 lb ft
                      Crankshaft Bearing Tie Plates,25 N•m,18 lb ft
                      Crankshaft Bearing Tie Plate Insert,3.5 N•m,31 lb in
                      Crankshaft Bearing Tie Plate-to-Oil Pan Rail,55 N•m,41 lb ft
                      Crankshaft Position Sensor,9 N•m,80 lb in
                      Crankshaft Pulley Bolt (L24),215 N•m,159 lb ft
                      Crankshaft Rear Oil Seal Assembly-to-Block,11 N•m,97 lb in
                      Crankshaft Vibration Damper/Pulley-to-Crankshaft,215N•m,159 lb ft
                      Cylinder Block Drain Plugs,35 N•m,26 lb ft
                      Cylinder Head Bolts - First Pass,30 Cylinder Head Bolt Tightening Sequence,22 Cylinder Head Bolt Tightening Sequence
                      Cylinder Head Bolts - First Pass,30 N•m,22 lb ft
                      Cylinder Head Bolts - Second Pass (DOHC),45 N•m+90°,33 lb ft+90°
                      Cylinder Head Bolts - Second Pass (SOHC),50 N•m+90°,37 lb ft+90°
                      Deaeration Line Clamps-to-Engine Bracket (L24),11 N•m,97 lb in
                      Deaeration Line Fitting-to-Cylinder Head (L24),9 N•m,80 lb in
                      EGR Valve-to-Head,30 N•m,22 lb ft
                      EGR Valve-to-Head,25 N•m,19 lb ft
                      Engine Block Heater Bolt,25 N•m,18 lb ft
                      Engine Mount-to-Front Cover Nuts,50 N•m,37 lb ft
                      Engine Mount-to-Midrail Bracket Nuts,50 N•m,37 lb ft
                      Engine Stiffening Bracket,47 N•m,35 lb ft
                      Engine Strut-to-Frame Bracket and Engine Strut-to-Engine Bracket,70 N•m,52 lb ft
                      Engine/Transaxle Grounds,25 N•m,19 lb ft
                      Exhaust Manifold Studs-to-Head,13 N•m,9.5 lb ft
                      Exhaust Manifold-to-Head (L24),22 N•m,16 lb ft
                      Exhaust Manifold-to-Head (LL0),18 N•m,13 lb ft
                      Exhaust Pipe Bracket to Stiffener Bracket,47 N•m,35 lb ft
                      Exhaust Pipe to Catalytic Converter,48 N•m,35 lb ft
                      Exhaust Pipe to Manifold,31 N•m,23 lb ft
                      Exhaust Pipe to Support Bracket,31 N•m,23 lb ft
                      Flexplate-to-Converter,70 N•m,52 lb ft
                      Flexplate-to-Crankshaft,60 N•m,44 lb ft
                      Flywheel-to-Crankshaft,80 N•m,59 lb ft
                      Frame-to-Body,205 N•m,151 lb ft
                      Front A/C Bracket-to-Block,47 N•m,35 lb ft
                      Front Cover Lower Center Bolt (Number 14),10 N•m,89 lb in
                      Front Cover Perimeter Bolts,30 N•m,22 lb ft
                      Front Mount-to-Engine Block,55 N•m,41 lb ft
                      Fuel Line Retainer Clip,4 N•m,35 lb in
                      Generator Bolts,32 N•m,24 lb ft
                      Generator/Starter Battery Positive Terminal,10 N•m,89 lb in
                      Intake Manifold Brace-to-Block (LL0),10 N•m,89 lb in
                      Intake Manifold Studs-to-Head,13 N•m,9.5 lb ft
                      Intake Manifold Support Bracket (L24)-to-Block and Intake,30 N•m,22 lb ft
                      Intake Manifold-to-Head (L24),30 N•m,22 lb ft
                      Intake Manifold-to-Head (LL0),13 N•m,9.5 lb ft
                      Knock Sensor,25 N•m,19 lb ft
                      Knuckle Attachment Bolts-to-Strut,200 N•m,148 lb ft
                      Lower Transaxle Bolts,130 N•m,96 lb ft
                      Oil Gallery Plug-to-Block,30 N•m,22 lb ft
                      Oil Level Indicator Tube-to-Block,30 N•m,22 lb ft
                      Oil Pan Drain Plug,37 N•m,27 lb ft
                      Oil Pan-to-Block,9 N•m,80 lb in
                      Oil Pickup Tube Bracket-to-Tie Plate,15 N•m,11 lb ft
                      Oil Pickup Tube-to-Block,15 N•m,11 lb ft
                      Oil Pressure Sending Unit,45 N•m,33 lb ft
                      Oil Pump Cover-to-Front Cover,11 N•m,8 lb ft
                      Oxygen Sensor,25 N•m,19 lb ft
                      Oxygen Sensor,45 N•m,33 lb ft
                      Power Steering Pump Brace-to-Block,30 N•m,22 lb ft
                      Power Steering Pump Bracket-to-Block,30 N•m,22 lb ft
                      Power Steering Pump-to-Bracket,30 N•m,22 lb ft
                      Rocker Arm Cover-to-Head (L24),30 N•m,22 lb ft
                      Rocker Arm Shaft-to-Head,25 N•m,19 lb ft
                      Spark Plug-to-Head,27 N•m,20 lb ft
                      Starter Motor-to-Block,37 N•m,27 lb ft
                      Starter Solenoid Terminal,5 N•m,44 lb in
                      Starter Support Bracket-to-Axle Shaft Bracket,30 N•m,22 lb ft
                      Steering Shaft U-Joint Bolt,47 N•m,35 lb ft
                      Stiffening Bracket-to-Engine/Transaxle,54 N•m,40 lb ft
                      Strut Bracket-to-Frame Nuts,50 N•m,37 lb ft
                      Support Bracket-to-Intake Manifold (LL0),10 N•m,89 lb in
                      Support Bracket-to-Intermediate Shaft Support Bracket (LL0),30 N•m,22 lb ft
                      Throttle Body-to-Air Intake Manifold (LL0),12 N•m,9 lb ft
                      Timing Chain Fixed Block-to-Head,26 N•m,19 lb ft
                      Timing Chain Fixed Guide-to-Block,26 N•m,19 lb ft
                      Timing Chain Pivot Guide-to-Head,26 N•m,19 lb ft
                      Timing Chain Tensioner-to-Block,19 N•m,168 lb in
                      Timing Chain Tensioner-to-Block,19 N•m,14 lb ft
                      Transaxle Dust Cover,10 N•m,89 lb in
                      Upper Engine Mount-to-Front Cover,50 N•m,37 lb ft
                      Upper Engine Mount-to-Front Rail Bracket,50 N•m,37 lb ft
                      Upper Mount-to-Frame Rail Bracket,50 N•m,37 lb ft
                      Upper Transaxle Bolts,90 N•m,66 lb ft
                      Water Pump Pulley-to-Water Pump Hub,25 N•m,19 lb ft
                      Water Pump-to-Block,30 N•m,22 lb ft
                      Wheel Nuts,140 N•m,103 lb ft
                      Wiring Harness (PCM Ground),10 N•m,89 lb in
                      Wiring Harness-to-Transaxle Case/Engine Block,25 N•m,18 lb ft

                      Ethanol and Boost: My Anti-Drugs.

                      2016 Chevrolet Colorado LT - HNNNNGG.
                      1999 Ford Dangah Rangah XLT - Junk haulin' junker-slut.
                      1998 Saturn SC2 - Garbage. Pure, unadulterated, unapologetic, garbage.
                      Gone: 2004 POSRT4 - 372/425 @ 20psi, "Super safe tune" --- 4xx/4xx @ 26psi, "BAMF Tune"
                      Next: 1990 Supra "LOLNOJZ" - LSx, 4L80E, Megasquirt, whole lot of Ethanol, whole lot of snail...

                      Comment

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